Our initial concept sketch had elements of the final game with the linear motion of the game character.
For the sake of game logic, we decided to make the game with the rules of "red light green light" using an IR sensor for the "stop" motion.
The linear motion module is used to realize the glimp motion and mainly consists of a continuous servo motor, a rack and pinion mechanism, limit switches and a base.
The pinion gear, mounted directly on the motor shaft, engages a rack attached to the moving carriage. On the opposite side, a smooth guide rail provides parallel support to ensure balanced load distribution and prevent binding. Limit switches at both ends of travel provide over-travel protection and enable position referencing during initialization.
Assembly:
(1) mount the motor to its support bracket
(2) insert the rack through the motor enclosure
(3) bind the pinion gear to servo arm using fishing line (similar to this video)
(4) press-fit the servo arm (with the gear) onto the motor shaft
(5) use a servo horn screw to tighten the connection in (4)
(6) install the limit switches at each end of the rail
top
bottom
The Lazy Susan is a 3D-printed ball bearing assembly that constrains the servo motor controlling the Plague doctor's turning to the platform upon which the plague doctor is standing. It was designed using the onshape template provided by the youtuber Positive Altitude. The plague doctor has 2 red LED lights for eyes, which need to be wired through the platform. We made a semicircle cutout so that the platform and plague doctor could rotate 180 degrees without snagging the wires.
Watch this video to understand how to assemble the ball bearing. Place the servo into its holder and use M2 bolts to attach it to the lazy Susan. Then use M3 bolts to attach to the game board.
The gear dispenser uses a rack and pinion mechanism attached to a 180 degree servo motor to nudge each gear token out of the machine upon a game win.
The chassis was made with 1/4 inch thick laser cut duron and put together using M2 nuts and bolts.