When Project LARSS started, we needed to come up with a concept for our senior design project. As most of the team are members of the Saint Louis University Rocket Propulsion Lab (SLURPL), we knew from the beginning that we wanted our senior design project to benefit the club. SLURPL builds high power, amateur rockets for an annual intercollegiate competition in New Mexico. In 2018, SLURPL planned to deploy a R/C drone from one of their rockets mid-flight. This project was ultimately scrapped before completion due to safety concerns over lack of control of the rocket’s orientation when trying to deploy the payload. Last year’s senior design group, Project Centurion, broke ground for SLURPL by developing the first two-stage rocket in the history of the club. Unfortunately, when Centurion launched, the second stage was never recovered. One possible cause is due to a lack of proper orientation of the rocket when the two stages separated. So, our senior design team decided to build a system that would solve these problems: a Low Altitude Rocket Stability System that would be able to guarantee the proper orientation of a rocket. This could be applied to a two-stage rocket or a rocket with a deployable payload. We opted for a low-altitude system because this system will serve as a proof-of-concept, something that SLURPL can build off of as it climbs to new heights.
The LARSS control system consists of 4 servo actuated canards positioned in the upper air frame. The canards are 3D printed delta wings with a NACA 0015 cross section. The control system also contains a LSM9DS1 functioning as the main IMU. A ADXL377 200G accelerometer to serve as a means of lift off an touch down detection. A MPL3115A2 to serve as an additional point for altitude, lift off, and touch down data. As well as, a Teensy 3.5 micro-controller bring the system together and accurately record all of the flight data.
Our rocket Adiona was designed with one purpose in mind, to test the effectiveness of our Control System. Starting from the left, our Von Karman nose cone is designed to minimize turbulent flow on the canards giving us greater aerodynamic control. The nose cone is also capable of housing optional ballast to fine tune the rocket CG upon completion. Our canard bay is housed inside of the nose cone shoulder in order to obtain the greatest distance from the CG resulting in a greater moment arm for pitch control. The Canards are 3D printed from nylon carbon fiber. Either end of the canard bay is secured with aluminum bulkheads protecting the control system during separation and descent. To the right is an 18" drogue parachute which will deploy at apogee to slow the rocket descent. Black power ejection charges generate the necessary force to shear the pins attaching the upper airframe to the coupler section. Inside the coupler section, two altimeters will control the ejection and a Go-Pro will capture video of the entire mission. The 60" main parachute is housed within the booster airframe along with the APCP rocket motor. The LARSS team mixed this solid motor will the help of SLURPL senior leaders. Protruding from our booster section is out 4 fins secured in by the aft thrust plate.
In Roman mythology, Adiona was the Goddess of safe return which we found to be particularly fitting our project. To ensure this safe return, our nose cone, upper airframe, coupler, and aft fins are all constructed from fiberglass. Our light weight booster section was wound in house using a carbon fiber filament winder. Two black power casings are mounted on each of the coupler's bulkheads. While only one charge is needed to shear the pins, the second ones are redundancy for parachute deployment. The canards are also easily removable so that they can be quickly replaced upon damaged during touchdown.
General Requirements
Technical Requirements
A Concept of Operations (CONOPS) is a graphical aid used to visualize the anticipated mission of our rocket. The CONOPS summarizes all of the most important requirements for the system in one conceptual rocket flight. It also serves to highlight some of the more technical requirements on our system, showing some of the hard numbers we will need to stick too.
A. Space Constraint
B. Manufacturing Schedule
C. Loss of Radio Signal
D. Drogue Deployment Failure
E. Main Deployment Failure
F. Premature Separation
G. Torque on rail -- bad launch angle
H. Bad motor mix / assembly
I. Loss of Canard
J. Burned Parachute(s)
G, J, and C are of little to no concern as they are either easily mitigated or have little consequence to the progression of flight testing Adiona. Value A was emphasised in the design from the initial design, and thus has not been a significant concern since the beginning. When determining the components for Adiona, this was the first consideration. Value B, was well managed by our internal Gantt schedule. Ample room for construction and getting an early start on critical elements, such as winding our booster tube in December was completed. Unfortunately our schedule has since increased dramatically due to COVID-19. At this point, there is limited options available to us.
H & F are both catastrophic in their impact. Neither can be undone and both have the capability to destroy Adiona completely. Both are mitigated by testing. A static fire of the motor and altimeter testing along with separation charge testing for F & H respectively will drastically reduce the likelyhood of these risks from happening.
The final and most haunting items are D, I, and E. Each shares a corner or border with a red square, indicating a serious cause for concern. D & E are both parachute failures. In order to mitigate both, appropriate wight sizing was done, separation testing will be performed, and redundant black powder separation charges will be onboard. Leaving I, the loss of a canard mid-flight. Earning the position 3,3 in the risk matrix it is quite possible to happen and if not taken care of could cripple the test flights. In order to reduce the possibility of it sheering off the canard mount and canards will be built out of nylon carbon fiber which is strong enough to withstand extreme forces. In the event teh canard breaks while impacting the ground, the canards are easily removable and ample spares are available to swap on.
Adiona is expected to reach just over 3,750 ft in 15 seconds! Similar detailed flight and aerodynamic analysis were performed throughout the progression of the project.