Polaris Scrambler 400L

1999 Polaris Scrambler L 4X4 
So I picked up this Scrambler 400 as a project. The engine was seized, the plastic was off it and it was sitting outside for over 6 years. The videos below show my restoration of this beast!!
Started by un-Seizing the engine, which was not too bad because it was set up from sitting. PB Blaster and a few hours the piston was free and I squirted some gas in the intake boot with the carb off and it fired right up! Then I rebuild the carb, emptied the mouse nests out of the CVT drive, put the carb back on and took it for a ride!
For the best prices, click the links below!

Polaris junk overhaul fix


For the best prices on Polaris Scrambler parts, click the links below!

Scrambler gas cap w gauge http://amzn.to/2cTbCEk
Scrambler gas cap with gauge

 All Balls front CV boot http://amzn.to/2dT5A3M
All Balls CV boot Scrambler

Gates CVT Drive Belt http://amzn.to/2cTcLf9 
Gates Drive belt
 3 way Fuel valve (n-off-reserve) https://goo.gl/uz7MF0 
3 way valve Polaris
Needs longer hoses to install

Polaris Scrambler Maint free battery https://goo.gl/My8LRv
Scrambler 400 maint free battery

 NEW Polaris Scrambler Starter https://goo.gl/NT6mUr
Polaris Scrambler 400 Starter

Fuel line 5/16" 25' roll https://goo.gl/tcK2G9
5/16" 25' fuel line

 The Zoan Helmet I wear while Motovlogging http://amzn.to/2dtwuRw
Zoan XL helmet BLACK
  Tire tube repair kit http://amzn.to/2dThfQj
Tire tube emergency air and repair
 ATV/Motorcycle Chain Break, Cut, Rivet tool http://amzn.to/2dX8wfE
Chain break rivet tool
 Demand drive hubs fluid Type F http://amzn.to/2dXWhjc
Type F
75w-140 Synthetic gear oil http://amzn.to/2dAnV6A 
Synthetic gear lube

 DuPont Teflon Chain-Saver Dry Self-Cleaning Lubricant http://amzn.to/2dXxPho

Chain Wax Dry

 GoPro Mic for in Helmet http://amzn.to/2euJ7eL
GoPro Mic In Helmet

Acarte Carburetor Carbon Dirt Jet Cleaner Tool Kit 10 Cleaning Needles with 5 Brushes 
https://amzn.to/2M4KkfF
https://amzn.to/2M4KkfF 




MANUALS at bottom of page:

The following videos will be going over the entire machine, changing the starter, all the oils including the counter-shaft oil, which is forgotten a lot because it's a 2 stroke. I make no claims to be an expert mechanic, there are other ways and mine may not always be the "correct" way.

If you're interested in the restore, please follow me on Youtube!

Polaris Scrambler 400 restore part 1

Polaris Scrambler 400 restore part 2 Brakes!


Starter swap the easy way



Ċ
William Chuisano,
Sep 29, 2016, 8:16 AM
Ċ
William Chuisano,
Sep 29, 2016, 8:02 AM
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