This week, we started learning about Fusion 360. We learned how to design in 2D and 3D. The assignment was to design and fabrication cool sunglasses In addition to fun activities, including robot bookmark and others. It was a gratifying and exciting experience for me ❤️
COOL Glasses (القطايف واللطايف)
The idea came to me, or I was inspired by the phrase "القطايف واللطايف" I love Qatayef🫔😋, so I thought of designing the front of the glasses to look like Qatayef. As for the arms, since Ramadan is approaching, I made them shaped like triangles to represent Sambousek.
FOR 3D print
UltiMaker Cura software For Design
Creality ender 3 v2 Machine For Fabrication
PLA Filament Material of Machine
FOR Laser Cut
Laser Cad software For Design
Malky ML64 Machine For Fabrication
Plywood 3mm, 50*30mm
FOR Designing (2D or 3D)
Autodesk Fusion 360
Whole Design
Before Design:
I started by drawing a rough outline of the front face of the glasses, then moved on to drawing the arms. I used approximate measurements based on my glasses to ensure proper proportions.
After that, I watched a simple tutorial video of someone designing glasses to gain a better understanding while working on my design
Design on Fusion 360:
Front Face:
I started with the right side of the glasses by drawing a circle and cutting it in half. Then, I connected the two halves and ensured the dimensions were accurate. I used the fillet tool for the edges and added small curves to give it a crescent-like shape. Once I made sure this part was correct, I fully defined it. After that, I mirrored it to the left side using the mirror, then finished the sketch and use Extrude.
In Laser Cad, I opened the DXF file, and the first thing I did was delete the construction lines. Then, I began defining the cutting and the speed Cut settings.
Arms:
I drew a rectangle, and then added the part with curved edges at the ends. I freehanded this part based on the rough sketch, but the triangles in that position weren’t ideal, so I adjusted them to the current shape after testing. Once I verified the dimensions and ensured the part was fully defined, I applied features extrude and fillet. "After that, I mirrored the 3D part of the arm to the other side.
In the Cura program, I opened both the right and left arms of the glasses and adjusted the orientation so that the largest surface would be in contact with the ground to avoid supports. Then, I adjusted the settings, setting the infill to 20% lines, and quality to 0.2mm.
For the screw part, I sketched from the beginning of the arm, drawing the square and the hole and extruding join to the arm Then, I mirrored it to the other side.
3D Print (For Arms)
After saving the parts to be 3D printed, I imported one of the arms into Cura, then imported the second one. I adjusted their orientation and settings accordingly. The settings are as follows:
Quality: 0.2 infil:20% lines Pattern No support No Adhesion
For the fabrication part on the 3D printer, I saved the file as G-code, then uploaded it to the memory card and connected it to the printer. The first time I printed, there was an issue with the Z-offset, so I raised it slightly, and the print came out fine.
3D Model take : 7Gram 80Min
Laser Cut (For Front Face)
I opened the file in LaserCAD, removed the construction lines, and started setting the inner lines to speed cut and the outer lines to cut.
Cut: speed 10 , power 65 Speed Cut: speed 200 , power 30
then save file as DXF to Fabricate on machine. After that, I make sure the safety factors of the machine, the extractor, and the Chiller are in place and start the machine. finally, put work sheet in machine and set origin and click start.
2D model take: 2min fabricatation
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Problem in Design
One of the issues I encountered was that the initial design was supposed to look like the image, but I felt it would cause problems when manufactured. The area that would sit on the nose would be straight, and in addition, the right and left parts would need to be assembled to accommodate the screw hole.
So, I modified the design and placed the flat part on top
The issue with fully defining the design took a lot of time since it was my first design. I spent quite a while figuring out some of the lines, but I managed to define them through trial and error, and eventually, it became fully defined.
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