The objective of week #2 was to design, manufacture and assemble a pen and pencils holder.
I got inspiration from Google as seen in the pics.
I used Autodesk Fusion to design the pen holder.
Then, I used RDWorks V8 to prepare the 2D parts for the laser cutter and set the cutting and engraving parameters. The part was then cut using the laser cutter. Also, I used the 2.5 D approach to prepare the parts and assemble them on Fusion.
For the materials, I used 3mm Ply Wood for laser cutting.
I used Fusion to design the components.
I used laser cutter to get the job done.
The designing process of the frame
1. I took realistic dimensions of the frame.
2. I designed the pen holder so that it serves multiple purposes as a pen holder and mobile stand as well.
3. I extruded the part to 3mm (2.5D)
4. Work on the assemblies.
5. I saved the DXF file.
6. I imported the file in RDWorks V8 to prepare it for laser cutting.
7. I set all the sketches to cutting parameters: speed and power.
For laser cutting, the process went as follows:
I opened the .ai file on the PC.
I reviewed all parameters to make sure they match the correct values set by the instructors.
I turned on the laser cutting machine and the Fume Extractor.
I downloaded the design.
Then, I adjusted the origin of the nozzle and framed the design to assure the dimensions are fitting into the board.
I started the cutting process.
The process ✍️
The components 🦾
The product 😎
After printing the product and cutting the pattern, I figured out that the inside plate is blocking the cut pattern which is not user friendly.
I learnt that it is important to visualize the user experience beforehand.