I love anime & manga, and I loved the Attack on Titan series, so when I saw the Wings of Freedom emblem on Thingiverse, I immediately picked it.
If you've watched the series, you'd know what this emblem represents and how integral it is to the story.
The series is my Inspiration for this design, and I would love to have a 3D model of it to use as a key chain medallion or stick it on my laptop as decoration.
For laser cutting, I chose this coaster design (from 3axis) because it combines function and decoration. It was originally for a literal clock, but I plan to use it as coffee coaster, I love it's elegant yet simplistic design.
As for my Inspiration, I’ve always liked repurposed design. The idea of turning something that was originally a clock into a coaster appealed to me because it gives new life to a decorative shape. This specific design reminded me of classic motifs I’ve seen in tile patterns and architecture, elegant, symmetrical, and functional.
I wanted something that could sit on my desk and look clean but also have a geometric charm to it. The result is a coaster that feels deliberate and minimal, while still being visually unique.
It's beautiful.
El Malky ML64 Laser Cutter
The El Malky ML64 gave clean results with proper power/speed settings.
LaserCAD
LaserCAD was used to import and prepare the DXF file.
3mm Boards
3mm wood is a good balance between durability and ease of cutting.
Creality Ender-3 Pro
Ender-3 Pro was available in our lab and performs reliably for 3d printing.
UltiMaker Cura
I used Cura to slice the STL model and set print parameters.
PLA Filament
PLA was chosen for its ease of use and availability
I browsed Thingiverse and downloaded the Wings of Freedom STL file: Project Link
The model was a single-piece STL, properly designed for printing.
In UltiMaker Cura, I scaled it up to be around ~40mm in width and ~50mm in height.
I also adjusted the slicing parameters:
Layer Height: 0.2 mm
Infill: 10%
Supports: Not needed as print is stable.
Brim: Not needed as contact surface is large.
Orientation: Default orientation was flat and printable
I previewed the slicing layers to verify the print path before exporting the G-code for the Ender-3.
I downloaded a DXF file of a clock-shaped coaster: Project Link
The file was imported into LaserCAD.
I made a Layer for cutting and another Layer for engraving
I adjusted the settings and parameters for cutting & engraving:
Cut: Speed: 10, Power: 70
Engrave: Speed: 250, Power: 60, Direction: X Uni-Direction
I arranged the design layout to minimize waste by adjusting it to be as close to Origin point as possible.
Finally, I exported it to the El Malky laser cutter.
Everything went as planned regarding the laser cutting part.
I simply connected the machine to the laptop, sent the .dxf file after double checking everything's ok, Adjusted the origin point and hit "Box" to check if the dimensions are correct.
Then hit "Start", As you can see, it cut the wood cleanly and produced a well made design.
As for the 3d printing.
After exporting the .stl file as .gcode, I inserted the memory card into the machine, selected my design, and started it, It took a while but printed cleanly as well.
I'm very happy with how it looks! I can turn it into a medallion or stick it to my laptop as decoration.
I was 3D printing a cute dinosaur, but sadly it came out with some parts loose, especially on its chin, a peer suggested that it might be because of the lack of supports added, which introduced 90 degree overhanging, causing some of the PLA to not have a stable base to print upon, This helped me not make the same mistake again in my future prints.
Laser cutting issue: I accidentally swapped the layers for cutting & speed cutting, causing the Initial cut to be incorrect, thankfully my Instructor caught on quickly and advised to stop, explained the issue and how to fix it by simply swapping the color of the layers, re-adjust the origin point to be under the flawed cut, and start anew.
After doing as instructed, the new cut was clean and completed successfully!
Always make sure your layers match up exactly to what you want to cut/speed cut/engrave, and ask for help if you're unsure.
I learnt plenty on how to use and operate (safely) the machines to 3D print and laser cut materials. As well as the necessary software like LaserCAD & UltiMaker Cura. which will certainly be helpful in creating prototypes and models for my final project
I've always wanted to learn how to use a 3D Printer and what the process was actually like, This week I got a chance to use both the 3D Printer & Laser cutter.
I learned how to make a Ruler! It was a great exercise to get used to the FusionCad's tools.