Embedded Files
Ideation
Ideation
Pen Holder
This week, our focus is on creating a thoughtfully designed pen holder an everyday object reimagined to combine functionality with aesthetic appeal.
The design is composed of multiple interlocking components, each serving a specific purpose to enhance organization and convenience in daily life.
In parallel, we had been developing another project: a professional-grade desk organizer. Although still incomplete, it represents an ambitious step toward creating a comprehensive workspace solution that blends practicality with modern design principles.
Tool Chain&Machines
Tool Chain&Machines
Laser Cutting
Laser Cutting
Malky ML96
Plywood3mm
Screwdriver
M3 Screws & Nuts
fusion to design all parts and the prackets
Design/Preparation Process
Design/Preparation Process
1.Start with Paper Planning
-Begin by sketching ideas on paper.
-Decide on the shapes, dimensions, and space required for the design.
-Remember: planning is essential before starting any task avoid rushing into 3D modeling.
2.Define Measurements and Components
-Determine the exact dimensions of each part.
-Create a separate component for each part in Fusion 360.
-Inside each component, start a new sketch and draw the shape with precise measurements.
3.Use References
-You can research online for similar designs.
-Or, measure the actual tools/items you want your design to hold or work with.
Stage 1 – Wooden Part (Front Frame)
Open Fusion 360 → Save the project as pen holder→ Create a New Component.
Set dimensions:
-You can research online for similar designs.
-Or, measure the actual tools/items you want your design to hold or work with.Draw the Pixel Outline using rectangles of different sizes.
Mirror the Design:
-Draw a center line at the edge of one side.
-Use the Mirror Tool → Select the line as the axis → Mirror the design to complete the other halfAdd T-Slot Hole
-Mark the position of the T-slot opening in your sketch.
-Use the correct width and depth for the T-slot based on the bolts or connectors you’ll be using.
Press “E” to Extrude, set the thickness to 3 mm for the shapes,
then select Join, and make sure every frame is in its correct position.
Click on the sketch,
right-click with the mouse and save the file as DXF so we can upload it to LaserWork.
From LaserWork, adjust the design and measurements, then connect the design to the machine.
In Laser Work
Make sure to remove all unnecessary lines from the design and any points that might interfere with it.
Also, double-check all the openings, and if you change the position of any part, verify its placement.
These steps are important to ensure a clean and precise design.
After completing the design and confirming all parts are correct, import the DXF file into LaserWork.
Assign colors for different operations
Black = Cut
Green = Scan / Engrave
Adjust the design if needed before sending it to the machine.
Development/Implementation Process
Development/Implementation Process
video_2025-08-11_20-09-57.mp4
Overcoming Challenges
Overcoming Challenges
When you got stuck, what/who did you turn to? At what point did you have to pause to research or learn more before moving on? What are some mistakes, pitfalls, or challenges that others can avoid if they were doing this assignment?
When you got stuck, what/who did you turn to? At what point did you have to pause to research or learn more before moving on? What are some mistakes, pitfalls, or challenges that others can avoid if they were doing this assignment?
The biggest issue I faced was forgetting to remove the mirror lines from the design, which accidentally caused the lower part to be cut into four sections.
However, I fixed everything in the final file, so you can download it safely and execute the project without any problems.
Final Project
Final Project
WOW!
WOW!
Weekly Digest [OPTIONAL]
Weekly Digest [OPTIONAL]
Assignment Design Files
Assignment Design Files
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