pixel glasses
I was looking for a cute and funny design for glasses we could create, until I remembered these pixel glasses.Although they don’t provide a good user experience in terms of vision, they are perfect for parties and group gaming sessions.
Malky ML96
Plywood3mm
Screwdriver
M3 Screws & Nuts
To create the glasses, we will divide the process into two stages
The first stage is the wooden part, which will be the front frame.
1. Open Fusion 360 → Save project (glasses bady) → Create New Component.
2. Set Dimensions: total width 160 mm, proper lens height, bridge width, and frame thickness.|
3. Draw Pixel Outline using rectangles of different sizes.
4.Clean Shape with Trim Tool.
5.Mirror Design:
Draw Center Line at the end of one side.
Use Mirror Tool → select line as axis → mirror the design.
6. After completing the design on both sides, draw a circle for the screw hole with a diameter of 3 mm.
7.Make the design Fully Defined in two ways:
Since the design has many unequal dimensions, use the shortcut D to apply Dimensions to all parts of the design.
Or, use the Lock icon in the constraints menu to fix parts in place.
Ensure that all lines are black or green — not blue — to confirm the sketch is fully constrained.
7. Save the sketch, then press E to Extrude the frame.
8.Set the extrusion thickness to 3 mm (matching the wooden sheet thickness).
9. Double-check that you are extruding only the frame not the lens opening or the screw hole.
Click on the sketch,
right-click with the mouse and save the file as DXF so we can upload it to LaserWork.
From LaserWork, adjust the design and measurements, then connect the design to the machine.
3. Select the circular profile tool to create a hole at your desired location on the side arm.
Set the diameter to 3.30 mm — this accounts for plastic shrinking during 3D printing, ensuring a proper fit.
This part is very important before starting, you need to clearly understand the dimensions of your design.
Since the side arm of the glasses is a 2D shape, the screw hole must be placed on the side, not on the top surface.
1. Set the length and width of the side arm
Repeat the same design steps without adding the screw hole yet.
Make sure all distances and proportions are correct.
2. Save the sketch, press the shortcut E (Extrude), and set the thickness — here, I used 7 mm.
Assembly Part
Assembly Part
Use the shortcut J (Joint Tool) from the toolbar.
Select points on the parts to connect them.
Important: The first point you select is the part that will move toward the second part — so make sure to fix the base part and move the others toward it.
To make sure everything is correct, after saving the front frame as DXF and the side arm as STL, we will start assembling all parts together.
From previous files, bring in:
-The glasses frame body
-The side arms
-Two screws
-Two nuts
Select Edit Sketch and modify the required part until you reach your ideal shape.
3.To save each part separately (especially after edits):
Ensure that each part is already in its own component.
Right-click the component → Save As or Export.
Choose the file format according to the machine you will use.
In Laser Work
1.Cut Layer:
Speed: 25.0 mm/s
Power: 70%
Purpose: Cut the outline shape of the glasses
2.Scan Layer (for small decorative details):
Speed: 300.0 mm/s
Power: 40%
Purpose: Add light markings inside the design.
After completing the design and confirming all parts are correct, import the DXF file into LaserWork.
Assign colors for different operations
Black = Cut
Green = Scan / Engrave
Adjust the design if needed before sending it to the machine.
Cura Software
After downloading the file as an STL, upload it to Cura.
Adjust the size, power, and speed settings — I used a 0.28 nozzle.
If the model needs supports, add them; in our case, the design does not require supports.
Then, go to Properties and click on Review.
You will see the estimated weight (grams) and printing time.
If everything looks good, click Save to Disk.
Make sure to save the file with the object’s name, including:
The weight
The printing time
The power and speed settings
The color used
This way, if the file is shared between different people, all important data is clear and nothing is done incorrectly or without approval.
5- Level the print bed if needed to ensure a smooth first layer.
6. Place the filament spool properly and make sure filament feeds correctly.
7.Monitor the first few layers to ensure proper adhesion and quality.
8.Let the printer complete the job without interruption.
Turn on the 3D printer and make sure it’s connected to your computer or network.
2. Open the 3D printing software Cura
3. Load the prepared file (G-code or saved file) into the software.
4. Verify the printer settings:
Correct printer model selected
Proper filament type loaded
Correct bed temperature and nozzle temperature set
Save the file in LaserWork after setting all layers.
Connect the machine to the computer via USB or network.
Send the file to the laser cutter’s memory. Place the material in the machine and adjust the focus height.
Perform a frame test to ensure correct positioning. Start the job and monitor the process until completion.
The initial version of the design contained several mistakes that must be avoided:
First, avoid having multiple layers stacked on top of each other.
Make sure that all parts are properly connected to each other.
Ensure correct use of the Joint tool and that the two parts can fit together properly.
Double-check the size and laser power settings in LaserWork; this helps prevent the material from burning or being damaged.
If needed, consult a specialist to review your design.
Testing this first design taught me many valuable lessons about problem-solving and design thinking.
To work professionally in Fusion 360, you need to think like a Fusion designer — with an engineering mindset focused on solving problems efficiently.