The assignment this week was to design and make a pair of crazy or cool glasses.
The plan was to laser cut the front frame and 3D print the side arms.
I started by sketching a few ideas some were fun "shades" that I thought would be perfect for birthday celebrations. However those sketches were made mostly with splines and I struggled to fully define them in Fusion 360, which made the modeling difficult. So I decided to cancel that idea.
One of the other sketches had a design inspired by vampire teeth but in the end I chose to go with a plain oval shape for the frame. It was simpler to model and more practical to fabricate.
Imported the STL file into Cura for slicing.
Oriented the model to reduce the need for support.
Duplicated then mirrored the arm design .
Adjusted print settings:
Infill: 10%
Layer height: 0.2 mm
Wall thickness: 2 mm
Added a brim for better bed adhesion.
Tried tree supports, but they consumed more material than expected, so reverted to Touching Buildplate
Saved the G-code to an SD card and transferred it to the printer.
FRAME
I sketched it inside a rectangle it was easier to fully define.
Extruded the frame.
Applied wooden appearance .
Exported the file as DXF.
Saved it using DXF for laser cutting.
Imported the DXF file into RDWorks.
Selected the shape to cut with the parameters: Speed: 40 ,Power: 45.
ARMS
Copied the files to the SD card.
Inserted the SD card into the machine.
Preheated the print bed.
Used the filament already loaded in the printer.
Selected the file from the printer’s screen.
The printer moved the nozzle to find the starting point.
Printing started with a brim layer for better bed adhesion.
The arms completed successfully.
Removed the arms from the bed and peeled off the brim.
FRAME
Copied the file to a USB and connected it to the laptop linked to the machine.
Loaded the file onto the machine.
Turned on the machine and selected the file.
Set the nozzle’s starting point and adjusted the origin for accuracy.
Secured the board with clamps to prevent movement during the process.
Started the machine, which completed the job successfully .
After all that:
I drilled a hole in the frame to attach the hoop.
I sprayed the frame to give it a smooth and clean finish.
I removed extra material left from arms, like the brim or support .
I used an old yellow plastic file as lenses, which I cut and added to the frame it worked perfectly as a creative and sustainable solution.
Finally, I assembled all the parts using the M3 screws and nuts, and the final result came out well.
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When I got stuck I asked the lab specialist, Asmaa for help.
I forgot to add a hole for the hoop, and she suggested using a drill after printing which worked well.
also couldn't make the connector between the shades fully defined i went to my instructor to ask for help
and finally support settings in Cura. Tree supports used more material, so I switched to "Touching Buildplate".
Tips to avoid mistakes:
Double check the design before exporting.
Test different support settings.
Always check that every thing is fully defined before printing or cutting to avoid mistakes .
Read the requirements with full concentration to avoid problems
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