I am focusing on creating two iconic items from my beloved TV shows Doctor Who and Game Of Thrones: the TARDIS and the Hand Of The King Pin and House of Targaryen banner. These projects will be executed using digital fabrication techniques, laser cutting for the TARDIS, and 3D printing for the Hand Of The King Pin.
House of Targaryen banner from the series "House of the Dragon." HOTD for Laser Cutting Machine
The inspiration stems from the captivating lore and visual aesthetics of the Targaryen family, renowned for their dragons and complex history in the world of Westeros. Aims to capture the regal and fiery essence of the Targaryen sigil, with its three-headed dragon emblem, symbolizing power and heritage.
Doctor Who TARDIS for Laser Cutting Machine
The TARDIS (Time and Relative Dimension in Space) is the Doctor's time-traveling spaceship, an iconic symbol of adventure and exploration in the beloved series Doctor Who. By laser cutting a miniature model of the TARDIS, It's a Fantastic piece as am I 💙
GOT Hand Of The King Pin for 3D Printing Machine
The Hand of the King Pin, a significant symbol in Game of Thrones, signifies the power and authority of the king's closest advisor. I plan to 3D print a replica of this pin, capturing its intricate design and regal appearance. The Hand of the King pin represents leadership, responsibility, and the weight of decision-making, themes that resonate deeply with the complicated political and personal dynamics in Game of Thrones. For me, creating this replica is a fun way to pay tribute to the show and its unforgettable characters as Ned Stark🖤.
Conclusion
These projects are a way for me to pay homage to Doctor Who & Game Of Thrones, The two series had a compliance that blew my mind up, they're not just fantasy and science fiction series, The Human factor always be the same in the 1000 years will come and 1000 passed, Honor-Dishonor, courage-cowardice, and sacrifice - selfishness always will be there fighting each other, throughout the seasons of both of them, the hand of the king sometimes will die for the honor and the cause or simply kill the King, Who travels with the TARDIS maybe The Doctor or The master.
TARDIS & HOTD (Laser Cutting)
Software:
- RDWorks: is a software used for controlling laser engraving and cutting machines manufactured by RUIDA Technology
Machines:
- El Malky Laser Cutter: for creating the TARDIS model by precisely cutting structural panels, detailed features like window frames, and the base framework. It also engraves surface details such as text and decorative patterns. The laser cutter's precision, speed, versatility, clean edges, and ease of customization ensure a high-quality, authentic replica.
Materials:
- Wood: Plywood for laser cutting due to its ease of cutting and durability. It also provides a nice surface for painting and finishing.
El Malky Laser Cutter
Hand Of The King Pin (3D Printing)
- Ultimaker Cura: is a popular, user-friendly 3D printing software that converts 3D models into G-code for printers. It offers extensive customization options, making it ideal for both beginners and advanced users. Its compatibility with many printers and regular updates ensure high-quality prints, which is perfect for creating the Sonic Screwdriver.
PRUSA i3 MK2 3D printer: is a reliable and precise machine known for its ease of use and high-quality prints. It's ideal for creating detailed objects like the Sonic Screwdriver, with features like automatic bed leveling and a robust extruder. Though currently using the PRUSA 1, upgrading to the MK2 would enhance print quality and efficiency.
Materials:
1. PLA (Polylactic Acid): A commonly used, biodegradable thermoplastic that is easy to print with and available in many colors.
House of the Dragons
TARDIS (Laser Cutting)
Finding Designs:
- Search online for free vector files of the TARDIS suitable for laser cutting.
- Download the .dxf file from reliable sources.
Digital Preparation:
- Review and adjust the design to fit material dimensions and laser cutter specifications.
- Ensure cut lines and engraving lines are properly set
- Parameters:
Black for cutting: power = 45, speed = 40
Blue for scanning: power = 25, speed = 250
Red for speed cut: power = 10, speed = 250
Hand Of The King Pin (3D Printing)
1: Research and Reference Collection
First, I gathered multiple reference images of the Hand of the King pin from various angles to understand its intricate details and dimensions. This step was crucial for creating an accurate and faithful replica.
2: Scaling and Proportion Adjustments
To ensure the pin was the correct size for practical use, I scaled the model to realistic dimensions. This step involved measuring a similar-sized object and adjusting the 3D model to match those measurements.
3: Preparing for 3D Printing
I exported the 3D model as an STL file, the standard format for 3D printing. Before printing, I used the slicing software Cura to prepare the model. This software converts the STL file into G-code, which the 3D printer can read. In this step, I adjusted print settings like layer height, infill density, and support structures to ensure a high-quality print.
Hand Of The King Pin
1. File Preparation:
Check File: Ensure the design file is correctly set up and ready for printing and ensure the slicing time is correct.
Put a support for the pin holder ( I forget in design preparation)
choose the printer that is PRUSA i3 MK2
Upload File: Transfer the 3D design file onto an SD card using an SD reader connected to a flash drive due to the absence of an SD card slot on the laptop. (The G Code)
2. Machine Setup:
Insert SD Card: Place the SD card into the 3D printer.
Heat Up Machine: Preheat the printer to allow the filament material to be pulled up easily.
Unload Filament: Once heated, unload the existing filament.
Choose Filament Color: Select the white filament to be used and later painted.
Load Filament: Load the new white filament into the machine.
3. Printing Process:
Select File: Choose the design file from the SD card menu.
Start Print: Begin the printing process by pressing "OK".
Initial Check: Observe the initial layers to ensure the process is proceeding correctly.
4. Post-Printing:
Remove Part: Once printing is finished, remove the magnetic bed from the machine and detach the printed part.
Clean Bed: Clean the magnetic bed and return it to the printer.
Remove Supports: Carefully remove the support structure from the design using a screwdriver.
5. Finishing Touches:
Paint: Spray the printed part with gold paint to match the original Hand of the King Pin.
Documentation: Capture photos of each step for documentation purposes.
File Preparation
Machine Setup
Post-Printing
Finishing Touches
1. File Preparation:
Check File: Ensure the design file is correctly set up and ready for cutting.
Speed and Power Settings: Verify each cutting mode's speed and power settings.
2. Machine Setup:
Download File: Transfer the design file to the laser cutting machine.
Set focus: to 3mm
Set Origin: Position the laser at the starting point of the material.
Frame Check: Check the frame to ensure the design fits within the material boundaries.
3. Cutting Process:
Start Process: Initiate the laser cutting process.
Monitor Process: Keep an eye on the cutting to ensure it proceeds smoothly and correctly.
4. Post-Cutting:
Retrieve Design: Remove the finished design from the wood sheet.
Sheet Handling: Take the remaining sheet material since it is personal property.
5. Finishing Touches:
Paint: Spray the cut design with red and black paint
Documentation: Take photos throughout the process for documentation purposes.
TARDIS
1. File Preparation:
Check File: Ensure the design file is correctly set up and ready for cutting.
Speed and Power Settings: Verify each cutting mode's speed and power settings.
2. Machine Setup:
Download File: Transfer the design file to the laser cutting machine.
Set Origin: Position the laser at the starting point of the material.
Frame Check: Check the frame to ensure the design fits within the material boundaries.
3. Cutting Process:
Start Process: Initiate the laser cutting process.
Monitor Process: Keep an eye on the cutting to ensure it proceeds smoothly and correctly.
File Preparation
Machine Setup
4. Post-Cutting:
Retrieve Design: Remove the finished design from the wood sheet.
Sheet Handling: Take the remaining sheet material since it is personal property.
5. Finishing Touches:
Paint: Spray the cut design with dark blue paint to resemble the TARDIS.
Documentation: Take photos throughout the process for documentation purposes.
Focus distance
- Challenge: I forgot to set the focus correctly for the laser cutting machine. (It was for 6mm plywood not for 3mm which is mine😭)
- Solution: Adjusted the focus settings to ensure precise cutting in the middle of the process, which cost me timmmmmmmmmme it taaaaaaaake 33 minutes my quota was destroyed to the ground burn to ashes.😭😭😭😭( Side note👉👈: can wash some dishes and get my quota back)
Simulation Time Discrepancy
- Challenge: The initial simulation time was 11 minutes, but the actual time required was 33 minutes. This discrepancy was significant, and I needed to change some design modes to avoid long waits and potential quota issues.
- Solution: I optimized the design modes, simplifying certain elements to reduce the cutting time without compromising the design integrity. making all mode cut or speed cut, which mean removing all scanning spots.
Disappearing Wards in TARDIS Design
- Challenge: The words on the TARDIS design disappeared because they were too small (after fabrication).
- Solution: Increased the space between the letters to make them more visible and prevent them from disappearing during the cutting process.
Rejected My tardis Design as it is not one piece.
Lessons Learned with my own blood 😭
1. Importance of Focus: Ensuring the laser cutting machine is properly focused is crucial for achieving precise cuts.
2. Time Management: Simulation times can be misleading, and it's essential to plan for potential discrepancies.
3. Design Adjustments: Small design elements need careful consideration to ensure they remain visible and intact during cutting.
كبريتٌ كبريت
Time Lost
Disappering of words
Do not forget the preparation of the focus of the laser beam.
knowing that the simulation time isn't accurate at scan mode
if the design has a fabricated word split them apart to not attach with each other.
How to deal with both 3D printer and laser cutting machines
How really the 3D printer is something fantastic that makes something from apparently nothing like magic.
That I make my own Tardisssss and be the Hand of the hand of the king! 😏
Call me Sir !