Our assignment for week 1 was to search and choose two open-source designs for both, the 3D Printer and the Laser Cutting machine.
I've always wanted to buy a coaster for myself but sometimes I didn't like the collection. So, I decided to make a simple one with my own hands using the laser cutting machine.
Also, I liked to zhush it up a little bit so I added some colors. :D
As it might seem, I adore cats endlessly. I own two cats so I decided to make a small figurine they can have fun with using the 3D printer.
Ultimaker Cura
LaserCAD
PLA
I used the Prusa i3 MK2 that is available in Fab Lab Mansoura. The filament was PLA which is one of two common plastics used on FDM machines (3D printing).
3D Printer
I used Ultimaker Cura to slice my design to prepare it for the 3D printer.
I opened the .stl file that I downloaded from Thingeverse.
I started modifying some parameters, such as scaling until it was a proper size.
I set the Infill to 10% and Profile to 0.3mm.
The design needed no adhesive plate and slight support under the cat's face.
I first converted the .cdr file to .dxf to open it in LaserCAD.
I then defined specific areas to engrave with parameters (Speed: 100, Power:50).
I defined the outer frame to cut with (Speed: 15, Power: 75).
After finishing my design on LaserCAD, I saved it as .pwj5 and sent a copy to the lab's PC. I then made sure that everything was fine (speed and power) for engraving and cutting. Afterwards, I sent the file to the machine, where I stood to document those precious moments of my first own laser cutting experience. I made sure the nozzle was at a proper height from the plywood sheet.
Using the 3D printer, I started by preheating to 200 Celsius degree and loading the filament. I then uploaded my .g-code file from the SD card to the printer, then the printing process started. This figurine took about 25 minutes to be printed.
While using the laser machine a failure occurred. Fortunately, the lab specialist handled the situation and I finished my fabrication successfully. Also, she helped me with choosing the proper power and speed for my design.
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I'm planning to use Plywood to fabricate a wooden body for my music player. So I guess that gaining the knowledge of designing and fabricating using the laser machine would help me a lot with the final project.
This week we used LaserCAD to configure the settings for cutting and engraving then carried out this cute little Mario. We also used Ultimaker Cura to slice a mini T-Rex then printed it using Prusa. It was our first experience to deal with the machines and have a deeper look into the details of printing.
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Note: to use .cdr files you should use .cdr to . dfx converter to be able to open the design on LaserCAD.