This semester of practicum projects explored case studies with local pharmaceutical companies.
KBI Biopharma is a contract development and manufacturing organization (CDMO). They offer a plethora of services for external clients, including cell line, cell therapy development, and clinical and commercial manufacturing. A key step in their manufacturing process includes downstream bioprocessing to purify and obtain final products. The downstream processes are resource intensive and require the use of various buffer solutions.
Previously, KBI imported most of their buffers from vendors. In recent years, they decided to move away from complete reliance on outsourcing, and began in-house buffer production. Currently, 80% of the buffers KBI is utilizing are made on-site. The general process involves utilizing a single-use mixer and transferring completed buffer into plastic drums or stainless steel totes for storage. While their buffer preparation process has been underway for some time, current practices are only producing neutral cost outcomes. KBI is interested in evaluating other modalities of buffer production to ensure they are optimizing buffer preparation. Their hope is to determine the most cost effective and efficient system of buffer management for their unique site.
The overarching goal of this practicum project was to examine two approaches for large-scale buffer preparation for pharmaceutical production: the traditional stainless steel approach and innovative buffer concentrate approach. The MMB team was tasked with evaluating potential scenarios for each approach and building a business case to determine which approach the KBI team should employ in their manufacturing facility in the future. To achieve the project objective, the team identified three primary areas of focus: background research, (voice of customer and vendor outreach) , analysis, and project deliverables.
Interactive tool to organize background research for vendor outreach and voice of customer campaign.
This semester of practicum projects explored case studies with local start-up companies in the biotechnology field.
This semester of practicum projects explored case studies with local start-up companies in the biotechnology field.
The U.S. Food and Drug Administration (FDA) requires pharmaceutical companies to conduct pre-clinical and clinical trials to ensure safety, determine dosage, prove efficacy, and identify adverse effects of a new therapeutic. Approximately 7% of the starting patient population identified for a clinical trial makes it through the pre-screening process and consent process . The pre-screening process determines if patients meet the eligibility criteria defined in the clinical trial protocol. Sponsor companies often choose to issue expensive protocol amendments to widen the criteria and expedite the patient recruitment process. By improving the initial eligibility criteria selection, recruitment times would increase and protocol amendments would decrease, as well as their associated costs.
In response to this unmet market need, Optimized Trial Screening (OTS) was founded by Jaron Ballentine. Optimized Trial Screening empowers sponsors to make data-driven adjustments to a protocol’s eligibility criteria before the protocol publication. The service helps maximize patient recruitment success while maintaining high-quality results for study validation. The service aggregates physician-reported, de-identified patient data to determine the impact of inclusion and exclusion criteria on trial feasibility. Using this service prior to protocol publication would increase recruitment rate, prevent costly amendments, and expedite product commercialization.
The objective of the practicum project was to develop a sales and marketing strategy for OTS by elucidating its niche in the clinical trial ecosystem, identifying target clients, determining a pricing strategy, and designing a promotional flyer. To achieve the project objectives, the team identified three primary areas of focus: background research, primary voice of customer (VOC) market research, and project deliverables. The scope expanded over the course of the semester to include a market analysis and competitive analysis based on background research findings.
A promotional flyer containing the unmet market need OTS is solving, a description of the service, how the service would operate, and the potential advantages clients would receive by using OTS.
A matrix depicting key players in the clinical trial market space that are direct threats to OTS and what services are offered.
A graph showing the projected threat of the competitors to OTS based on the following parameters: amount of information the client receives and value of service to the clients.
An extensive report summarizing the efforts of the team members throughout the semester. Key sections are listed below.
This semester of practicum projects explored case studies in the industrial sector of the biotechnology field.
Novozymes is a global leader in industrial enzymes manufacturing--holding 48% of the total market. They are focused on providing biological, sustainable solutions to customers in many different market segments including food and beverage, household care, and biofuels. Our project focused on the bioethanol production process, specifically the initial step of yeast propagation where yeast are aerobically propagated before being introduced into the main fermenter. The performance of yeast in fermentation depends on various parameters and having a robust propagation results in a more favorable fermentation. The analysis of yeast propagation uses various analysis methods such as HPLC to monitor the process; however, these methods are often time consuming. By the time the results are available, the propagation may have progressed in a negative direction for too long resulting in either an unusable propagation or a poor fermentation in terms of product yield. In order to address these problems, real-time or near real-time process control sensors offer an attractive alternative as they would allow operators to make changes to the propagation conditions before they could progress unfavorably. The MMB team investigated the current technology landscape of process control sensors that may be used in yeast propagation focusing on the analysis of the following analytes: ethanol, glucose, off-gas, organic acid concentration, and cell count.
Fishbone diagram of the rubric used to score the sensors researched by the MMB team. Sensors were scored on a scale of 1 to 5, and by a multiplier from 1 to 3 depending on the importance of the category being scored for.
Flowchart describing the process of researching and scoring the process control sensors reported to the Novozymes team.