Subcritical Crack Growth and Crack Healing

Hang Deng, Piotr Zarzycki, Yida Zhang. Younjin Min and Seiji Nakagawa

Overview: In this project we start by isolating the near-tip environment of single tensile cracks (Mode-I cracks and analogs of the tips of wing cracks subjected to tensile load), and investigate the impact of stress and fluid chemistry on subcritical crack growth and crack healing. Using a redesign of the classic double-torsion apparatus, the rates of crack propagation (under tensile stress), spontaneous crack retreat and healing (reduced tensile stress), and driven crack retreat and healing (under compressive stress) will be quantified in fresh and aged cracks under conditions chosen to test hypotheses for the controlling interfacial chemical processes and interactions. Complementary simulation, experiment and single-crack theoretical modeling will describe the stress and chemical effects on time-dependent crack processes. Studies of the damage and healing of carbonate rock cores will qualitatively link chemical influences on single-crack behavior to macroscopic healing.

Background

Subcritical crack growth and crack healing are chemically mediated or enhanced mechanical processes that change the microstructure and macroscopic behavior of stressed rocks. In particular, subcritical crack growth is a mechanism of brittle creep that can weaken rocks and lead to failure (Brantut et al. 2013). Crack formation and propagation likely also interplays with pressure dissolution during burial diagenesis. As stress distributions evolve during creep, or as pore fluid pressures or tectonic forces change, however, the stresses on cracks may be relieved or reversed, creating the opportunity for chemically-mediated healing and rock strengthening. Almost a century of work has developed a theoretical framework for understanding crack evolution semi-quantitatively but even for the simplest case, Mode I tensile cracks, and common mineral phases, such as calcite or quartz, it remains a challenge to relate the reaction kinetics of key molecular processes to the mechanical evolution of single cracks, crack populations and granular rocks. Moreover, there is very little knowledge of crack processes in other silicate minerals and rocks studied in this proposal such as ultramafic rocks (van Noort at al. 2017).

Growth and Healing of Individual Cracks

The seminal work of Griffith (1921) proposed that crack extension of area A would occur when the strain energy released (GdA) is balanced by the surface energy of the two new crack surfaces (2𝛾dA). The Griffith criterion for crack propagation is then G-2𝛾 ≥ 0, where the inequality accounts for dissipation associated with processes (e.g., plastic deformation) other than bond breaking. Irwin (1957) introduced the stress intensity factor, K=√GE, to calculate G for simple crack geometries as a function of stress and the material through the Young’s modulus, E. Rice (1978) employed the framework of non-equilibrium thermodynamics to extend Griffith’s work in two important ways. First, in place of a constant value for 𝛾, many potential contributions to the excess interfacial Helmholtz free energy were considered, opening the way to considering dynamic chemical surface effects. Second, in place of empirical approaches such as Charles’s law, a new rate law for crack propagation was developed using the chemical kinetics concept of detailed balance. In this approach the net reaction rate (i.e., crack length) is assumed to be given by competing forward and reverse fluxes across a single rate-limiting step with a chemical-mechanical activation free energy. However, accurate and predictive use of the consequent rate law requires mechanistic knowledge of the fundamental crack-propagation pathways. Because this knowledge is rarely available, even recent studies of crack processes still invoke empirical coefficients fitted to power law functions (Atkinson 1984; Swanson 1984; Bergsaker et al; 2016). Improved molecular and mesoscale descriptions of interface interactions are needed to develop a mechanistic rate law for crack growth.

Figure 1. Scheme of crack propagation velocity, v, vs energy release rate, G, observed when cycling stress on a single crack in glass. ➀=first opening. ➁=closing. ➂=immediate reopening. ➃=aging then reopening. After Ciccotti (2009).

Moreover, current theory is inadequate for describing the complete behavior of crack growth and healing. Experimental single-crack investigations often use the double-torsion (DT) apparatus which causes cracking of a thin plate specimen via point loading at one of the edges. Studies that cycle the stress on a single crack show significant, time-dependent hysteresis (Fig. 1). A fresh crack opens at the initial threshold for growth, Gth. Occasionally, if the stress is reduced below the threshold for propagation, the velocity remains at zero for a range in before reaching a threshold for healing, Gh. Just as the propagation threshold is influenced by environmental parameters, so is the healing threshold. Moreover, when stress is applied again to open the crack, a new propagation threshold is observed at a value that depends on the aging time of the closed crack, G'th(t). There are no models capable of predicting this behavior because the mechanisms of low-temperature crack healing and hysteresis are poorly understood.

Healing mechanisms at high temperature, e.g. >200˚C for quartz, include solid-state processes such as sintering (defect diffusion from the interface to the bulk). At lower temperatures, however, a dependence on fluid composition implies a role for chemical reaction (Smith & Evans 1984; Schott et al. 1990). Certain mechanisms, e.g., hydrogen bonding, cationic bridging, and siloxane bridging, were proposed based on comparisons of bonding energies and strain energies (Michalske & Fuller 1985) but have eluded direct determination.

The causes of crack hysteresis upon cycling the stress are yet more uncertain, with suggestion that partial surface area contact, loss of surface species or defects on fresh fracture surface limited interface rebonding (Smith & Evans 1984, Lawn 1993, Hayes & Carter 2005). Recently, Bergsaker et al. (2016) investigated crack healing in calcite crystals opening a fresh crack in DT apparatus and then reducing the load for up to 30 min (Fig. 2a). The spontaneous crack retreat rate had a different dependence on fluid chemistry (Fig. 2b) than crack propagation, strongly indicating that crack growth and healing have different rate-limiting interfacial processes. Although the healing mechanism was not determined, the study highlights a clear chemical control on the healing process in calcite and showed that DT experiments can be designed to investigate crack healing mechanisms.

Figure 2 (a). Example plot of crack length, a, versus load during loading and relaxation experiment. (b) Change of crack length versus time for high (H) and low (L) electrolyte concentrations. Lines are fitted exponential relationships. Bergsaker et al. 2016.

In summary, despite significant interest in crack processes in materials and Earth sciences the fundamental molecular and interfacial controls on single-crack evolution are not known well enough for the establishment of robust continuum models.

Goals

This effort will establish an integrated experiment, simulation and modeling capability for measuring, interpreting and predicting stress and chemical controls on single-crack processes in individual mineral phases and in sections of monomineralic and polymineralic rock.

The 3-year goal of this project is to identify the interfacial chemical processes that act over time to alter the stress dependence of crack propagation and retreat in carbonate minerals. Using a redesign of the classic double-torsion apparatus, the rates of crack propagation (applied tensile stress), spontaneous crack retreat and healing (reduced tensile stress), and driven crack retreat and healing (applied compressive stress) will be quantified in fresh and aged cracks under conditions chosen to test hypotheses for the controlling interfacial chemical processes and interactions.

Surface-forces apparatus (SFA) experiments will be used to compare the fundamental interface interactions (a component of surface free energy) with the healing free energy in collaboration with Dr. Younjin Min. Development of improved models for crack propagation will be performed in collaboration with Dr. Yida Zhang in order to produce a novel surface-force based fracture mechanics formulation that is complementary to classical crack-tip centered analysis.

Proposed Work

Double-Torsion Tension and Compression Loading of Single Cracks

The double-torsion (DT) instrument is an accurate method for studying single-crack processes (Evans 1972). In this geometry, stress is introduced by point load displacement and the mode-I stress intensity factor KI of the propagating crack is approximately constant over a wide range of the crack length. Once the loading-point displacement is stopped, the stress on the crack tip (therefore KI and GI) decreases continuously, together with the speed of crack propagation, vC, enabling the relationship between vC and KI (and GI) to be obtained from a single experiment. The same technique can be used to examine spontaneous healing of the crack, by slowly reducing the applied tensile stress on the crack tip. We have revised the DT design further allow compression loading on the sample that has undergone cracking for direct measurements of the healing process (Fig 3a).

In addition, the conventional optical monitoring of crack evolution will be augmented by photoelastic films, strain gauges, and conductive electric wires to track crack tips (Fig. 2b). This will provide additional measurements of the strain and stress field (Lee et al. 2004; Jankowski et al. 2009; Shin & Hawong 2010), and will offer flexibility in the design of the mechanical loading control, sample size and the specimen chamber for environmental control.

Figure 3 (a) Modified double-torsion test setup for applying crack-closing stress during subcritical crack growth experiments. (b) Sketch showing the proposed use of photoelastic films on the specimen in crack tip tracking.

Mechanistic Single-Crack Experimental Studies

Crack propagation in aqueous solution is facilitated because the sorption of water, and possibly solutes, to the fresh mineral surface lowers the interfacial free energy. The reverse process, crack closing and healing, thus requires the expulsion of surface-bound molecules. Cyclic studies in which the external environment is manipulated, as well as temperature, will be designed to test mechanistic aspects of the limiting processes in each case.

1) A fresh crack will be formed in aqueous solution, then the stress relaxed. The environmental chamber will be drained and, a dry gas flowed while recording the rate of crack retreat and relative humidity in the system. We hypothesize that water flux from the crack, driven by the gradient in water chemical potential between the interface and the exterior, will drive spontaneous crack closure. Through independent studies of water sorption thermodynamics on calcite, the expected hydration state of the calcite surfaces and the crack status will be correlated.

2) Fresh cracks will be formed in aqueous solutions containing sorbing divalent cations, then the stress relaxed. The aqueous solution will be exchanged to establish a chemical potential gradient for cation desorption and efflux from the crack. We hypothesize that the rate of crack healing will be determined by the rates of cation desorption and surface transport modeled below and in the project on Carbonate Solubility.

3) Fresh cracks will be formed in aqueous solutions containing non-sorbing monovalent cations and the stress reversed to apply compression. We hypothesize that hydrated, compressed fresh crack surfaces may exhibit apparent healing by being forced into minima in the interaction forces that are dependent on counter-ion concentration (Israelachvili & Pashley 1983) that can be independently determined from Surface-Forces Apparatus studies.

Because we anticipate that different chemical-mechanical processes will be operational with different kinetics, the time-dependence of crack stress cycling behavior will be investigated.

4) The aging of an open crack alters the closure and healing processes and we hypothesize that the chemical evolution of fresh crack surfaces through dissolution/precipitation reactions that transport atoms from high-energy locations, could a key mechanism introducing hysteresis. Accordingly, the progress of the dissolution/precipitation reactions, which can be evaluated independently, should be inversely related to the healing strength, or proportional to the level of hysteresis. Imaging methods will be applied to investigate the morphology of fresh and aged crack surfaces (e.g., AFM) and the contact geometry of healed cracks (e.g., Cryo-FIB-TEM).

5) The aging of a closed, compressed crack affects re-opening. This will be tested by correlating the new propagation threshold, G'th, as a function of applied stress and time. In particular, by evaluating the progress of the dominant mechanism or reaction pathway identified in the study of molecular controls, we should be able to predict the level of strength recovery, i.e. the aging effect. Similar to prior AFM studies of aging affecting the shear strength of aged contacts (Li et al. 2011), we will ask if aging time causes a log(t) trend in G'th that will be compared to macroscopic rock core studies (below).

Influence of Surface-Forces on Crack Propagation Rates

The crack-tip environment is a nano-confined space in which the physicochemical processes affecting the thermodynamics and kinetics of crack growth—i.e., water and solute transport and surface adsorption—have never been fully resolved. In particular, the Griffith criterion for crack propagation is based upon the interfacial free energy for the mineral in bulk solution but when two surfaces are close to each (which is the case at the crack tips) there are additional strong interactions (Fig. 4a) that can be either attractive or repulsive depending on separation and solution chemistry. These interactions have been quantified by surface-forces apparatus studies (Israelachvili & Pashley 1983; Israelachvili 2011), but their effect on the stress intensity factor has been largely ignored in the literature of fracture mechanics and subcritical crack growth. In addition, the accessibility of reactive species at the crack tip is controlled by the transport process and reactions (e.g. adsorption) along the crack path, the process of which controls the spatiotemporal evolution of fluid chemistry near the crack tip and thus impacts the surface forces (Fig. 4b). Models that couple these surface processes with the mechanics of crack growth would be a significant advance upon current empirical models.

Figure 4. Conceptual model for the influences of a) surface forces and b) interfacial transport and sorption on the stress intensity factor at the tip of a subcritically stressed crack.

University collaborator Dr. Yida Zhang will develop a theoretical framework integrating surface thermodynamics, fracture mechanics and continuum mechanics to understand environmentally enhanced deformation and degradation of porous carbonate rocks. This will extend his recent work (Zhang & Buscarnera 2018) that integrated surface energy into the dissipation equations of the granular matrix. This approach provides a pathway to integrate surface thermodynamics models, such as Gibbs isotherms, with the continuum description. The theoretical model will be informed by the experiment and modeling studies throughout this proposal. For example, SFA studies and water adsorption studies will provide descriptions of interface chemistry and rates of subcritical rack growth (above) constraint model predictions.

Molecular Simulation of Water Expulsion Thermodynamics

Molecular simulations will provide quantitative tests of the hypothesized limitations on the rate of crack closure and healing. Recently, Rimsza et al. (2017) used the atoms-to-continuum method with the ReaxFF reactive molecular dynamics force-field to directly predict the effect of stress on the rate of crack propagation in silica glass in a vacuum. Here, we focus on specific fluid–mineral processes that may control the response to stress. In particular, we examine the free energy controls on water expulsion from stressed interfaces.

Figure 5. Molecular simulation will be used to calculate the excess chemical potential of water in compressed thin films at calcite-calcite contacts.

We will calculate the excess chemical potential of water molecules trapped between calcite surfaces as compared with the bulk water at the same thermodynamic conditions (Fig. 5). This excess chemical potential – the partial molar Gibbs free energy – is likely a significant component of the driving force for the crack healing phenomena. Jarzynski’s equality (Jarzynski 1997) defines the average work required to remove the ith water molecule as where is the interaction energy of i-water molecule with the rest of the system, and averaging is carried out for all water molecules and visited configurations. In molecular simulation, Widom’s method particle insertion methods (Widom 1963) is usually employed which can calculate for isothermal-isosteres (N, 𝜎, T) and isothermal-isobaric (N,p,T) ensembles. Because particle insertion at random locations encounters difficulty with dense, concentrated fluid with complex interaction patterns, e.g. hydrogen bonding and long-range interfacial forces, we propose a “particle removal method” currently under development.

Because knowledge of the driving force for crack healing is not sufficient to predict the dynamics of the process will also calculate the free energy for water transport various locations within the crack to the bulk phase outside of the fracture. This is a straightforward calculation with a one-dimensional constraint on the water molecule position, similar to our previous study of ion sorption energetics (Zarzycki et al. 2015). Similar calculations of water and ion transport along calcite surfaces will inform the above modeling of the rates of subcritical crack growth.

Macroscopic Studies of Crack Healing

Ultimately, we seek to demonstrate that the chemical-mechanical processes operating at the scale of individual cracks are responsible for the evolution in the stiffness of macroscopic rocks. In natural rocks subjected to time-varying triaxial stress, however, subcritical-stress crack growth and crack healing may be accompanied by frictional effects at grain boundaries and it is a challenge to untangle the relative contributions from each of these mechanisms.

Figure 6: Brantut’s (2015) measurement of how ultrasonic P-wave velocity of a limestone core changes through time (stiffens as a power law in log t) after the rock first has damage put into it and the deviatoric stress then lowered to zero and the rock held under isotropic stress (time in the figure is time during such a healing hold). The 90 degree paths refer to the P-waves being sent horizontally across the sample, and not axially, which makes them sensitive to vertical cracks.

Brantut (2015) sought to do so in the only laboratory study of damage and healing in a rock core, a limestone. He first applied a constant-strain-rate axial shear deformation to introduce damage into the limestone sample as quantified by acoustic emissions and then dropped the deviatoric stress and held the stress constant as he monitored how the ultrasonic seismic velocities recovered during the hold (Fig. 6 and see Fig. 1 in Fracture Processes project).

Brantut attempted to attribute the healing to backsliding on grain boundaries, as modeled using a rate-and-state friction model, while allowing for the associated wingcracks to close and the sample to stiffen. Brantut concluded this model was not successful in explaining his observations of healing.

Here, we propose a new triaxial-stress experiment in which microcrack damage is introduced by first increasing deviatoric stress to above the threshold for subcritical crack growth and then holding the deviatoric stress constant to allow slow crack growth to occur (this part is a standard creep test). However, we will also monitor how the elastic stiffness of the sample changes through time during the hold, which is not commonly performed during a creep test. The observed creep and the measured stiffness decrease will be attributed to the sum of individual cracks that grow according to the rules determined in the earlier single-crack studies. So long as we do not approach the localization and failure transition for the rock, crack interaction should not have a dominant influence on the response of each individual crack.

We then will decrease the deviatoric stress to levels corresponding to crack healing as determined in the earlier single-crack studies and will monitor how the elastic stiffness increases as the cracks close during a low deviatoric-stress hold. These studies will first be performed on carbonate rocks (limestone and marble) in order to test the influences of solution chemistry and isotropic stress as explored in the earlier single-crack studies. Im future work, it is important to also investigate whether various types of sandstone with varying levels of clay exhibit similar behavior.

Extensions and Applications of the Double-Torsion Apparatus

A further modification to the conventional DT loading method (Fig. 7) will be developed allow us to investigate Mode-III (out-of-plane shear) subcritical crack propagation, which has not been done before, and will inform studies of Serpentine Deformation.

Using these new techniques, we will examine

  1. Cracking in single mineral crystals (e.g. calcite, olivine, pyroxene)
  2. Cracking in monomineralic, polycrystalline rock (e.g. marble, quartzite)
  3. Cracking in polymineralic, polycrystalline rock (e.g. carbonates including limestone, dolostone, serpentine, granite)
Figure 7 Modified double-torsion test method for subcritical growth and healing of a Mode-III (out-of-plane shear) crack.

For polycrystalline samples, pre- and post-experimental characterization using electron back-scattered diffraction (EBSD) or microfocus synchrotron X-ray diffraction (µSXRD) will be applied to evaluate changes in strain distribution.

References


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