Soft, absorbent, breathable, and inexpensive, cotton was used to make cloth for clothing and household textiles.
Cotton refers to the soft fiber surrounding the seeds of the cotton plant. This plant is native to the tropical and subtropical growing regions of Africa, Asia and the Americas. Before the 19th century, most cotton was grown in India and processed in British textile mills. Americans considered it a luxury import.
Everything changed with the invention of the cotton gin in 1793. This machine could do the labor-intensive task of picking seeds out of cotton quickly and easily. Cotton then became a wildly profitable American cash crop. Thousands of white men from across America rushed to buy cheap, fertile land in Georgia, Mississippi, Alabama, Arkansas, and Louisiana. Much of the land they bought had belonged to the Choctaw and Chickasaw Indian nations. These Indian nations were forced to move west of the Mississippi River in 1830 by the Indian Removal Act to make way for whites hoping to make a quick fortune with their land.
“King Cotton,” became the foundation of the American economy. The entire country was involved. Southern plantations, New England factories, northern banks, East Coast shipping companies, overseas markets, and American consumers all played a part.
The cotton economy depended on the forced labor of enslaved African Americans. As cotton grew more profitable, more than one million enslaved people were sold from the Upper South to cotton-growing regions of the Deep South. This was the second largest forced migration, or movement of people, in American history. Families and communities were torn apart. Enslaved people were made to work long hours under brutal conditions to meet the world’s demand for cotton.
Durable, breathable, and absorbent, linen was a utility fabric used for shirts, undergarments, and household textiles.
Linen, a product of the flax plant, was inexpensive but very labor-intensive to produce. It took nearly a year from the time the flax was planted until the yarn was ready for weaving.
Linen was the most common homespun fabric woven in early Illinois. Not everyone who spun their own linen yarn wove it themselves. Looms were large and expensive and less common than spinning wheels in rural households. Often women brought their yarn to a local or traveling weaver. Sometimes they paid a neighbor to borrow use of their loom.
Many 19th century Americans preferred to buy factory-made linen imported from Great Britain. England had been a world leader in making linen for more than 200 years. As methods for making cotton improved and factory-made cotton cloth became cheap, many people began to use cotton instead of linen.
Wool was warm, durable, and breathable. It was used for coats, pants, dresses, cloaks, and flannel undergarments.
Like linen, wool (the soft hair that forms the fleece of sheep and other mammals) was a staple of early American home textile production. Rural families often raised sheep. They sheared (shaved), scoured (scrubbed), picked, carded (straightened), and spun the wool into yarn that could be woven into wool fabric. Many people had their wool carded at mills and woven by professional weavers to lighten their workload. Women also traded or sold their extra yarn and cloth for income.
Urban dwellers in early America were more likely to buy woolen products from Great Britain. England was the world leader of the wool trade. English woolens were much finer than the coarse wool made in American homes.
By the late 1800s, American wool improved enough to able to compete with Great Britain. Two factors made this possible. First, Americans learned to breed sheep that were hardy and had fine wool. Second, the shortage of cotton during the Civil War allowed for the growth of the wool industry. The widespread availability of cheap, factory-made wool made homespun wool cloth an old-fashioned novelty by the end of the century.
Light, soft, lustrous, and easy to dye, silk was used for dresses, vests, stockings, and handkerchiefs.
Silk is a thin but very strong fiber produced by certain insect larvae to make cocoons. Silk production first began in China around 4000 BCE. In ancient times, silk was regarded as a luxury cloth reserved only for the wealthy and elite. It became a prized Chinese export. The secret to its manufacturing was closely guarded for many centuries. Silk manufacturing spread to Europe during the Crusades of the Middle Ages (1095-1272 AD). By the 1600s, France was a leading producer of silk.
The silk industry in the United States did not take off until after the Civil War. Prior to that, silk was an expensive import purchased only by the well-to-do for special occasion garments. After the 1870s, increased American silk production lowered prices for consumers. Even the women who worked in silk factories could then afford a silk dress for her “Sunday best.”
Rural Illinoisans often spun and wove their own linen and wool. Still, few were entirely self-sufficient. Most families purchased at least some factory-made cloth. Sometimes they did so with money made from the sale of their homespun yarns. By the middle of the 19th century, factory-made fabrics, especially cotton, became very inexpensive. Most people then abandoned making cloth at home.
Linen was the main fiber used when making cloth at home in pre-Civil War Illinois. Because cloth required a lot of time and effort to make, it was very valuable to the people who made it.
The production of linen involves several steps after it is harvested and dried:
Rippling: Flax is pulled through a comb to remove the seeds. Some of the seeds are set aside for next year’s planting.
Retting: Flax is exposed to water to separate the fibers.
Breaking: Flax is put into a wooden breaking machine to break the unwanted inner, woody stalk into small pieces called “shives” (rhymes with “gives”). This separates it from the flax.
Scutching: Flax is beaten against a board with a wooden stick called a “scutching stick” to further remove the shives.
Hackling: Flax is pulled through various size hackles (flax combs) to remove the outer shaft and polish the remaining fibers. The shorter, coarser fibers left in the hackles, called “tow,” is often used to make coarse cloth.
Spinning: Flax is spun into yarn using a flax wheel.
Winding: Linen yarn is measured and wound into skeins (bundles) with a yarn winder.
Weaving: The flax linen yarn is finally ready to be woven into cloth.
Nineteenth century Illinois shoppers had a wide variety of fabrics to choose from. Once or twice a year, merchants would visit wholesale firms in New York, Philadelphia, Baltimore, New Orleans, or St. Louis. They would purchase cloth made in European and New England factories to sell in their communities. Customers eagerly awaited the arrival of “spring goods” or “fall goods.” Fabrics could be purchased in different grades or qualities based on what one could afford.
Osnaburg
A cheap, durable, coarsely-woven cotton or linen fabric.
Often used for the clothing of workers and enslaved people.
Jeans
A durable twilled cotton material.
Often used for the clothing of laborers or enslaved people.
Broadcloth
A dense, smooth-faced wool cloth.
Often used for men’s suits and coats.
Holland linen
A fine, plain-woven linen cloth, originally made in Holland.
Often used for shirts and undergarments.
Homespun linen
Linen cloth made and woven in a home setting; often coarse.
Typically used by rural people for clothing and household cloths.
Linsey-woolsey
A thick blend of linen and wool or linen and cotton, often homespun.
Used by rural people and given to enslaved people for their clothing.
Organza
A crisp, sheer, lightweight silk fabric.
Used for nicer dresses.
Lawn
A fine, slightly sheer, tightly-woven linen or cotton.
Used for dresses, blouses, fine shirts, undergarments, and handkerchiefs.
Kersey
A cheap, coarse wool cloth.
Often used for men’s overcoats.
Fustian
Describes a variety of strong, heavyweight, twilled cotton and linen cloths.
Often used for workers’ clothing.
Worsted
A lightweight, fine cloth made from long-staple, combed wool; expensive and durable.
Often used for suits and tailored clothes.
Merino
A fine, soft woolen cloth woven from the wool of a Merino sheep.
Used for dresses and men’s clothes.
Alpaca
A fine wool cloth made from alpaca hair.
Used for dresses, coats, and children’s wear.
Calico
A cheap, plain-woven, often brightly-printed cotton cloth.
Often used for women’s dresses.
Taffeta
A fine, light-to-middle-weight, tightly-woven silk fabric; considered expensive.
Used for special occasion dresses.
Batiste
A fine, soft, tightly-woven cotton or linen.
Used for undergarments, summer dresses, handkerchiefs and as a lining for clothing.
Muslin
A family of lightweight, usually white, sheer cotton fabrics.
Used for dresses, children’s clothing, collars, and cuffs.
Challis
A lightweight, soft wool fabric often printed in a floral or paisley pattern.
Used for women’s dresses, children’s clothing, and men’s accessories.
Bombazine
A twilled silk and worsted (beaten) wool fabric; muted and dull.
Often used for mourning clothing.
Gingham
A yarn-dyed cotton cloth woven into checks or stripes.
Used for shirts, dresses, and children’s clothing.
Polished cotton
A cotton cloth with a highly glazed wax finish.
Used to line clothing, especially the bottoms of skirts.
Cassimere
A durable, closely woven, twilled cloth of fine wool.
Often used for suits.
Flannel
A warm, soft woolen fabric finished with a light napping.
Used for undergarments, shirts, pants, jackets, and children’s clothing.
Swiss muslin
A plain-weave, sheer cotton fabric with raised dots, sometimes called “dotted Swiss.”
Often used for summer dresses, especially for young women.
The Industrial Revolution mechanized cloth making in Europe during the 1700s. America followed in the early 1800s. Being able to make textiles quickly and efficiently increased the amount of cloth available. The large quantities of cheap cloth, especially cotton, had a profound impact on American society.
With the rise of the cotton economy, slavery became entrenched as the basis of the Pre-Civil War American economy. It doomed millions of enslaved people to lives of harsh servitude.
Textile factories gave women the opportunity to work outside the home for cash wages. The wages were low, and women often worked under unsafe conditions.
The making of cloth at home almost disappeared by the end of the century. Most people choose to buy rather than make their cloth.
Women’s fashions grew more voluminous (large with lots of material) and skirts grew wider, peaking in the 1860s.
Women’s access to fashionable grew more equal as women from all social classes could afford the fabric to keep up with the latest styles.