Metals and Fabrication -- 05.21.2026

DAILY JOURNAL: You have ten shop days left this year. What is one project or skill you want to finish before June?

Today's Plan

1. CSWA Break

No SolidWorks this week. We are taking a break from the practice exams to get shop time in while we still have it. Assemblies and mates will be covered next week before the official exam.

2. Open Lab -- Your Projects

Full shop access today. Here is what should be in progress:

• Rose project -- if yours is not finished, it needs to be

• Student store production -- CNC plasma signs

• Approved fabrication projects -- hammers, boxes, frames, sculptures, anything with a signed POP

• Welding practice -- MIG or TIG skill-building if you are between projects

• SolidWorks practice parts -- if you prefer to stay in the computer lab and work through the packet, that is an option

If none of the above apply to you, see Mr. McAteer immediately. There is no downtime with ten days left.

3. Personal Projects

If you want to start something new, a Plan of Procedure is required before you touch material. The POP form is available on the course website under Resources. Fill it out, submit it, and wait for approval.

Same rules as always -- no pulling stock without a CAD drawing, a plan, and Mr. McAteer's signature.

4. Expectations

• Know your task before the bell rings

• Stay in your assigned space

• No wandering to the autos bay without permission

• Shop clean before dismissal

Next week: SolidWorks Assemblies and Mates. Then the real CSWA.

Metals and Fabrication -- 05.19.2026

DAILY JOURNAL: After taking the CSWA practice test yesterday, what is one area you need to study before the real exam?

Today's Plan

1. CSWA Practice Test -- Round 2 (Computer Lab)

You took the practice test yesterday. Today you get another attempt. Use what you learned. Focus on the areas where you lost points.

Log into TesterPRO, take the test, screenshot your score, and submit to Canvas.

2. Open Lab

Once your practice test is submitted, move to the metals shop for open lab time.

Same rules apply:

• No personal projects without Mr. McAteer's approval

• No pulling material without a CAD drawing and a plan

• Missing or incomplete assignments take priority over new builds

• Zeph, John, and Mike Carpenter have priority on the CNC mills -- give them space

3. Mr. McAteer

Mr. McAteer is splitting time between the computer lab, autos shop, and metals shop today. Be working when he comes through, not waiting for direction.

4. Expectations

• Practice test completed and submitted before shop access

• Stay in your assigned space

• No wandering between rooms

• Shop clean before dismissal

METALS AGENDA: 05.18.2026

DAILY JOURNAL: What is one thing you want to learn from the CSWA practice test today, even if you do not pass?

Today's Plan

1. CSWA Practice Test (Computer Lab)

Today you are taking the official CSWA practice exam using the TesterPRO software. This is a dry run. The goal is to experience the testing environment and identify where your gaps are.

Refer to the printed setup guide from last class if you need help with the software. If you already created your VirtualTester account, log in and begin. If you have not created your account yet, follow the setup guide step by step before starting.

https://3dexperience.virtualtester.com/#home CLICK HERE TO OPEN THE TESTER PORTAL

2. Reminders

You get two attempts at the real CSWA. Most students do not pass on the first try. That is expected. The first attempt teaches you the test format, the question style, and where you need to study. Use today for exactly that.

Zeph passed on his first attempt. That is an outlier, not the standard.

3. After the Practice Test

If you finish early, open SolidWorks and practice the areas where you struggled. If you got a question wrong about mass properties, build a part and check mass properties. If you missed a drawing views question, create a drawing with section and detail views.

Do not sit idle after finishing. Use the remaining time.

4. Expectations

• Headphones off during testing

• No talking during the exam

• Screenshot your score and submit to Canvas

• Use remaining time productively

METALS AGENDA: 05.15.2026

DAILY JOURNAL: Why would an engineer use a variable to control a dimension instead of just typing in a number?

PART 1: VARIABLE TABLE DEMO (Computer Lab)

Mr. McAteer will demonstrate how to use the Variable Table (Equations Manager) in SolidWorks -- how to create a global variable, link dimensions to it, and change one number to update the entire model. A printed reference guide is available at the front of the lab. Pay attention. You are doing this yourself immediately after.

PART 2: ISOMETRIC CAMERA DRAWING (Computer Lab)

Open the Camera Component assignment on Canvas. Apply what you just learned -- link at least two dimensions to global variables in your camera model. Submit with a screenshot of your Equations Manager showing the linked variables.

PART 3: OPEN LAB

Once your camera drawing is submitted with variables applied, you may move to the shop. Same rules as Monday -- no personal projects without approval, no pulling material without a CAD drawing and a plan.

MIKE CARPENTER (OSU iLabs)

Mike is in the shop today working on our Haas VF-2 and Mini Mill. He is advancing Zeph's custom putter (steel face insert and aluminum body) and John's ice press (6061 aluminum, CAM in progress). This is Mike's mission to help make machining knowledge accessible to students -- his words.

If you want to observe a professional machinist work, you may watch from the shop. Pick a spot and stay there. You are either in the computer lab finishing your assignment or in the shop observing Mike. You are not bouncing between the two all period.

EXPECTATIONS

• Full attention during the demo

• Camera drawing with variables submitted before shop access

• No wandering between rooms

• Shop clean before dismissal

METALS & FABRICATION AGENDA | 05.12.2026

WARMUP: Printed practice part on your desk. Build it in SolidWorks. Match the dimensions exactly. Check your units before you start.

TODAY: WARMUP PART + LAB TIME

WARMUP (15 min)

Pick up the printed part drawing from your desk. Open SolidWorks and model it. This is a timed exercise -- you should be able to complete a simple part in 15 minutes or less. If you cannot, that tells you where your CSWA prep stands.

When finished, save your file: LastName_Warmup_05-12.SLDPRT

LAB TIME (remaining period)

Once your warmup is saved, you have two options:

OPTION A -- SHOP WORK Continue your approved project. If you do not have an approved POP with a CAD drawing and Mr. McAteer's signature, you do not touch material. No exceptions. Material costs have not gone down.

OPTION B -- SOLIDWORKS Open your most recent practice part and keep working. If you are caught up, start the next practice problem in the shared folder.

If you are not sure what to work on, find Mr. McAteer immediately. Do not sit idle.

CSWA ANNOUNCEMENT

SolidWorks Associate testing begins next week.

This week is your last chance to practice. Use every available minute on the computer. Review your practice parts. Pay attention to units -- the exam will switch between inches and millimeters to trip you up.

Reminder: you get two attempts to pass. The first attempt is a learning experience for most students. Use it to understand the format, the time pressure, and the problem types. Come back stronger on attempt two.

If you are still struggling with practice parts, talk to Mr. McAteer about whether you should test next week or wait.

EXPECTATIONS

• Warmup part completed and saved

• Working the entire period -- shop or computer

• No personal projects without explicit approval, CAD drawing, and sign-off

• Shop clean before you leave

CSWA is next week. If you want it, earn it this week.

METALS AGENDA: 05.11.2026

DAILY JOURNAL: We have a professional machinist from OSU visiting tomorrow to talk about our CNC mills. Write one question you would ask someone who runs CNC equipment for a living.

TODAY: PREP DAY + OPEN LAB

Tomorrow a machinist from OSU is coming to talk about CNC milling operations. Today is about getting the shop ready and getting your grades ready.

No SolidWorks warm-up today. Use the full period productively.

ROSE PROJECT

Late roses turned in today receive 50% credit. That is the last opportunity. After today, late roses are a zero.

OPEN LAB TIME

Use this time to finish missing or incomplete assignments. Check your grades. If something is missing, fix it now.

This is not free time. This is not "start a random project" time.

MATERIAL & PROJECT POLICY

No personal projects without Mr. McAteer's explicit approval.

Material costs have increased significantly this year. Every piece of stock has a dollar value. No one is pulling material from the rack to "just try something" without:

1. A CAD drawing (SolidWorks, Illustrator, or hand-drawn to scale)

2. A clear plan for what you are building and why

3. Mr. McAteer's approval before you cut anything

If you do not have all three, you do not touch the material.

EXPECTATIONS

• Daily journal completed

• Late roses turned in if applicable

• Missing assignments identified and worked on

• Shop clean and presentable for tomorrow's visitor

• No unauthorized material use

Tomorrow matters. Be ready for it.

METALS & FABRICATION AGENDA | 05.07.2026

DAILY JOURNAL: Look at your rose so far. What is the one thing that would take it from "fine" to "proud of it"?

TODAY: FINISH THE ROSE, THEN PROJECTS

If your rose is not done, it gets done today. If your rose is done, you are on your personal projects for the rest of the period.

The roses are the priority. No one starts new work until their rose is complete or at a clear stopping point with Mr. McAteer's sign-off.

ROSE FINISH LINE

Where you should be by end of period:

Not started cutting yet? Get your paper templates approved, transfer to metal, and start cutting. You are behind.

Cut but not formed? Forming is today. Ball peen hammer, anvil horn, pliers for petal tips. Shape each layer before you stack.

Formed but not assembled? Drill your center holes, stack on the carriage bolt, tighten it down. Check your calyx leaves.

Assembled but not painted? Scuff with Scotch-Brite, primer coat, then color coat. Spray paint only. No powder coat on galvanized.

PROJECT WORK

Once your rose is complete and Mr. McAteer has seen it, move to your current project. Same rules as always: printed POP required, safety glasses on, clean your station when you leave it.

REMINDERS

• No welding on galvanized. Zinc fumes will send you to the nurse.

• Spray paint outside or in the designated area only.

• Rose is worth 50 points. Do not leave it unfinished.

• Graded cleanup at end of period.

METALS & FABRICATION AGENDA | 05.05.2026

DAILY JOURNAL: Mother's Day is Sunday. Who are you giving your rose to?

TODAY: FINISH YOUR ROSE

Your Canvas assignment is live — "Sheet Metal Rose: Final Fabrication Project" — due Thursday, May 7th. Read the rubric. It tells you exactly what craftsmanship looks like at each level.

Best-looking rose in each class wins a $10 Coffee Culture gift card. Mr. McAteer judges end of period Thursday.

WHERE YOU SHOULD BE

Not cut yet? Cut and drill today. Shape and paint Wednesday. You're behind but not out.

Cut but not shaped? Dish petals, curl tips, deburr edges. Then stack, bolt, and paint.

Shaped and stacked? Scuff with scotch-brite. Primer. Color. Two light coats. Let it dry between.

Done? Help a classmate or start a second rose.

PHOTOS

Your Canvas submission requires 4 photos minimum: templates, cut pieces, assembled before paint, finished after paint. Borrow Mr. McAteer's phone to photograph your project at each stage. Don't wait until Thursday.

No personal phones. No earbuds. This is a shop environment.

PAINT RULES

• Paint booth or outside only.

• Primer before color. Always.

• Two light coats. Not one heavy one.

• Finished roses on the drying rack with your name on blue tape.

EXPECTATIONS

• Safety glasses at grinder and shear.

• Sand and deburr before assembly. You can't reach inside a stacked flower.

• Clean your station before you leave.

• Waiting on a tool? CSWA practice parts.

Sunday is in 5 days.

METALS & FABRICATION AGENDA | 05.03.2026

DAILY JOURNAL: What is one thing you have made this year that you would be proud to give to someone? If nothing comes to mind, today fixes that.

TODAY: SHEET METAL ROSES

We are using scrap galvanized sheet metal. That means no welding, no torch, no powder coating on this project. Zinc fumes are toxic and zinc contaminates the oven. Instead we are using bolt assembly and spray paint. Same layout, cutting, drilling, and forming skills. Safer process. Better finish options.

References: Instructables No-Weld Rose

THE PROCESS

1. Paper templates. Use calipers. Four petal circles (3.5", 3", 2.5", 2"), one calyx (3" with pointed leaves). Get Mr. McAteer's approval before touching metal.

2. Transfer and cut. Trace onto galvanized with Sharpie. 2cm spacing. Aviation snips or Beverly shear.

3. Drill. Center hole in every layer. Match your bolt diameter (3/16" or 1/4").

4. Shape. Dish each layer over the anvil horn or with a ball peen. Curl petal tips with pliers. Inner layers cup more than outer layers. Sand and deburr edges now, before assembly.

5. Stack and bolt. Thread all layers onto a carriage bolt or threaded rod (largest on bottom, smallest on top). Calyx goes underneath. Tighten with a nut and washer at the base. Bend and fan petals open by hand.

6. Finish. Light scuff with scotch-brite pad for paint adhesion. Primer coat, then color coat. Metallic red, flat black, gold, your call. Two light coats, not one heavy one.

GRADING

Template layout (10 pts) | Cut quality (15 pts) | Forming and shaping (15 pts) | Assembly and finish (10 pts) | 50 points total

EXPECTATIONS

• Paper templates first. No metal until approved.

• Name on every piece.

• Sand and deburr before assembly. You cannot reach inside a stacked flower.

• Safety glasses. Hearing protection at the grinder.

• Spray paint outside or in the paint booth only. Not at your bench.

• If you are waiting on a tool, CSWA practice parts. No idle time.

DONE EARLY?

CSWA practice parts. Student store production. Second rose with a different color scheme.

METALS & FABRICATION AGENDA | 04.28.2026

DAILY JOURNAL: Sketch the first two features you would model for today's warm-up part. Label your base plane and your first dimension.

TODAY'S PLAN

1. SolidWorks Warm-Up Part (20 min)

Open the next part in your printed packet. Model it start to finish. Check your units before you begin.

Save your file correctly: LastName_PracticePart[#].SLDPRT

If you finish early, move to the next part in the packet. These build toward the CSWA exam and each one gets harder.

2. Structured Work Time (remaining)

Once your warm-up is saved and verified, transition to your current project.

Your options in order of priority:

Active fabrication project — if you have an approved POP and material, get in the shop and make progress.

Student store production — CNC signs, 3D prints, anything that needs to ship before June.

SolidWorks practice parts — continue through the packet if shop work is not available.

3. Done With Everything?

If your practice parts are complete, your project is finished or waiting on material, and your student store work is current — see Mr. McAteer about the rose project. This is a sheet metal fabrication piece that uses layout, cutting, forming, and welding. It is a take-home project and a good way to end the year with something you're proud of.

EXPECTATIONS

✓ Warm-up part completed and saved before you touch anything else ✓ If you are between tasks, find Mr. McAteer immediately. There is no downtime. ✓ Phones away ✓ Save early, save often

METALS & FABRICATION AGENDA | 04.28.2026

DAILY JOURNAL: Look at the part drawing in front of you. Before you open SolidWorks, what is the first feature you would model and why?

TODAY: SOLIDWORKS + SELF-PACED CSWA PREP

1. SolidWorks Practice Part

Start with the part on your screen or in your printed packet. Work through it at your own pace. If you finish, move to the next one. The packets are designed to build toward the CSWA exam and each part gets progressively harder.

2. Printed Packets

These are yours. Write on them. Sketch on them. Use them as reference. They are not going to be collected today, but they will inform your progress check grade.

WORK TIME RULES

• SolidWorks first. One practice problem first, then on to your projects.

• Shop projects second. Only after your current part is saved and verified.

• Nothing to do does not exist. If you are between parts, start the next one. If all parts are done, work on your shop project or student store production. If none of that applies, Mr. McAteer will assign you a task.

REMINDERS

• Powder coating oven install is happening today!

• Student Store projects need to be in production now if they are going to sell before June.

Were you absent Monday? Pick up the progress check worksheet from Mr. McAteer and fill it out before doing anything else.

EXPECTATIONS

• Save your files correctly: LastName_PracticePart[#].SLDPRT

• Check your units before you start. Some parts are in inches, some in millimeters.

• If you are stuck for more than 5 minutes, ask a neighbor. If you are both stuck, ask Mr. McAteer. Do not sit and stare.

• Zero horseplay. Be productive and responsible today.

• Phones away.

METALS AGENDA | 04.27.2026

Final stretch. Progress reports close Thursday, April 30 at 3:45 PM. Roughly 15 block meetings remain before June 11. We have CAD, welds, and the powder coat oven move on the table.

Today's Flow

1. Welcome and grade check. (5 min) Open Synergy. Know your number.

2. Worksheet: Progress check + skills self-assessment. (20 min) Handwritten. Complete sentences. Legibility counts.

3. Work time. 1-on-1 CAD audits at the SolidWorks station. 1-on-1 technical writing audits on drawing notes, dimensioning, and tolerancing.

4. Volunteer call: Powder coating oven move. Sign up on the clipboard by my desk. Lifting and rolling, with help. Move date: Wednesday after school [CONFIRM date and time].

5. If you finish your assigned work early. Default: CSWA prep packet (Linked on 2/24 and printed). Goal: certify before June 11.

Optional extension: sheet metal rose. See handout. Talk to Mr. McAteer if you want in.

Shop Safety

• Closed-toe shoes. Helmet down before you strike an arc. Hot metal goes in the cool box, not on the bench.

• Plasma cutter: ear pro plus eye pro. No exceptions.

One-on-one check-in order

CAD audit and technical writing audit rotations are on the whiteboard. Bring your worksheet and your part file open when I call you.

METALS AGENDA | 04.23.2026

DAILY JOURNAL: Of the projects you have open right now, which one would feel the best to finish this week -- and what is the first specific step you could take today, without touching the shop, to move it forward?

TODAY'S PRIORITIES

1. If you got an email from Mr. McAteer with a lab assignment -- you're in the Metals shop with Bob. Work on the project named in your email. Mr. Kirsch is next door. Shop closes when Bob leaves; no one inside after that.

2. Everyone else -- Kirsch's lab, catch-up day on digital work. Spend today on the things that do NOT need the shop floor:

• CSWA practice files A or B: if everything else is finished work your way through the packet. If you notice broken links or typos please let me know. I want more of you passing the CSWA than Mr. Kirsch's students -- healthy competition between our rooms. Let's go.

  1. Link -----> Metals 1 "I hate Solidworks"

  2. Link -----> Metals 2 "I want to pass the test, especially because it's free now and $120 to take in college"

• Metal Bookend Project: finish the SolidWorks design. Get your part cut-ready so you can walk straight to plasma or bandsaw when the shop reopens.

• Plasma CNC files: build the layout, nest your parts, set cut order. Ready-to-run files save you a full period of shop time.

• Campus Handrail Plaque: final CAD adjustments.

• Metal Entrepreneur Challenge writeup (P5 only): close yours out if it's still open.

• Any Canvas assignment you're behind on. Your gradebook is your checklist today.

Optional: Cutting Edge Engineering Australia -- Kurtis Tailstock Repair (46 min) is a great background video while you work. Real professional machining, threading, measurement. Headphones only.
https://www.youtube.com/watch?v=uR60QPh_seQ

Use your peers if you get stuck. Dawson is a great, patient resource for 3rd and Bodhi is the king of cad in 5th. 

Monday tease: The new powder coating oven arrived. I'm installing it Friday. If you've been sitting on parts waiting for a real finish, now is the time to get them prepped.

-----

EXPECTATIONS (same every day -- more important when I am out):

• No phones or AirPods in Metals or Kirsch's lab. Autos phones only if you're in good standing. Headphones on Kirsch's lab computers only.

• No shop equipment unless your name was in the email. Please, don't get Bob or Mr. Kirsch's attention for the wrong reasons.

• Clean up before the bell. Every time.

Donuts: After 9 AM for students where they should be, doing what they should be doing. Phones out or wrong room = no donut. If you see someone helping the sub or a classmate, tell me when I show up -- I notice those kids.

Thanks for showing up for me today.
-- Mr. McAteer

METALS AGENDA | 04.21.2026 (P3 and P5)

DAILY JOURNAL: Write down your current grade in this class from memory. At the end of the period, compare it to what Canvas actually shows.

Q3 RECKONING DAY

Today is the last class period before third-quarter grades get entered. Anything missing after today is missing for the report card. Placeholder grades on incomplete projects will be REMOVED before the final grade check. If your Bookend is sitting at 80% "in progress" and you never finished it, that 80% comes off.

If your grade looks too good to be true, it probably is. It is on you to fix it before the reckoning. Catch it before your parents do.

TODAY'S SCHEDULE

1. Journal (3 min)
Write your current grade from memory on a sticky note. Put it on your laptop.

2. Warm-up: Practice Part #4 -- pick your tier (10-30 min)
Model the part fully in SolidWorks with every dimension, then show Mr. McAteer.

• 4A -- NEWBIES: Chess Pawn. One revolve feature with a centerline. Six diameters, two radii. 15-20 min. Drawing: practice_part_4A_chess_pawn.pdf

• 4B -- VETS: Flanged Hex Nut. Polygon hex + revolve + revolve-cut chamfer + two chamfers + fillet. Reads a section view. 30-45 min. Drawing: practice_part_4B_flanged_hex_nut.pdf

Finish your tier part and show Mr. McAteer: candy treat plus open lab for the rest of the period. No catch.

3. Work time (remaining minutes)
Priority order:

• MISSING work first -- Canvas has the list. Close out what's close.

• Commitment project second -- the one you wrote on the exit ticket yesterday.

• New work third.

Mr. McAteer rotates for grade-check conversations. Come ready to show what's actually done and what's actually missing.

4. Cleanup and exit ticket (10 min)
Which missing items did you close out today.

WHERE EVERYTHING LIVES

• Grades and assignments: Canvas.

• Drawings, rubrics, CSWA resources: the Metals site, Resources page.

• Practice Part #4 drawings (4A and 4B): hard copies or click on the links above.

EXPECTATIONS

• NO wandering. Leaving the Metals shop, Autos shop, or Kirsche's lab without Mr. McAteer's permission = absent. Ask first.

• No phones. No AirPods. Not in Metals. Not in Kirsche's lab. In the basket or in your bag.

• Closed-toe shoes and safety glasses at all times on the shop floor.

• Hearing protection at machines.

• Blue tape with your name on all personal tools and projects.

• Full cleanup before dismissal. Leave it better than you found it.

METALS AGENDA  04.20.2026
ALL -- 45 minutes

DAILY JOURNAL: There are 23 class days left before finals. 

23 DAYS LEFT -- THE COUNTDOWN STARTS NOW

TODAY'S SCHEDULE

1. Video hook: Alec Steele -- "Making Raindrop Pattern Damascus"
One full fabrication project, raw steel to finished reveal, in 11 minutes. Alec's opening line is "we've got to have a plan" -- which is our line for the countdown too.
YouTube: https://www.youtube.com/watch?v=f3sYUt28od8

Handout: Half-sheet watch-along (8 questions, 5 pts). Grab one from Mr. McAteer before press-play. Answer as you watch, hand it in on the way out.

2. Open shop work
Stations live. Active project tracks:

• Metal Bookend Project: Design, cut, weld. Priority project this month -- get yours in.

• Campus Handrail Plaque: Final fit and finish.

• Design Challenge: Tiles, scrap metal, spray paint, Epilog laser.

• CSWA practice parts: Self-check against the answer key before moving on.

• Plasma CNC: Use the calculator before cutting. Queue with Mr. McAteer if the machine is open.

• Knee Mill: Check with Bob for rotation availability.

• Metal Entrepreneur Challenge: Close out your writeup if you have not turned it in.

5. Cleanup and exit ticket
On the way out tell Mr. McAteer:

• What you accomplished today (one concrete thing).

• What you need Tuesday to keep moving.

• Hand in the worksheet if you used one.

EXPECTATIONS

• NO wandering. If you leave the Metals shop, you tell Mr. McAteer first or you are marked absent. No exceptions. Bathroom passes are one at a time.

• Closed-toe shoes and safety glasses at all times on the shop floor.

• Hearing protection at machines.

• Blue tape with your name on all personal tools and projects.

• Material prep: alcohol-wipe before paint, degrease before powder coat.

• Report anything broken or unsafe immediately.

• Full cleanup before dismissal -- return all tools, sweep your station. Leave it better than you found it.

• No idle time. Every minute has a job. If you finish early, help someone who is behind.

METALS AGENDA | 04.13.2026 

DAILY JOURNAL: Name one tool or machine in the shop that you feel confident using now that you did not at the start of the semester.

TODAY'S PRIORITIES

1. Open shop / project work (30 min)
Continue your current fabrication project. If you are between projects, pick up a Design Challenge or start a CSWA practice part.

• Metal Bookend: Design, cut, weld. Bring completed work to Mr. McAteer for inspection.

• Design Challenge: Tiles, scrap metal, spray paint, Epilog laser. Get creative.

• CSWA practice parts: Self-check your work against the answer key before moving on.

• Plasma CNC: Use the calculator before cutting. Queue with Mr. McAteer if the machine is open.

• Knee Mill: Check with Bob for rotation availability.

2. Grade check and missing work (10 min)
Conferences are Thursday. Check your Canvas grade now.

• If you have 3+ missing assignments, talk to Mr. McAteer today about a plan.

• Shop Cleanup submissions, Knee Mill Quiz, and Shop Re-Entry Reflection are common gaps.

• If you owe a Metal Bookend writeup, submit what you have. Photo documentation counts.

3. Short week reminder
Tuesday is early release ODD (60 min). No school Thu-Fri.

EXPECTATIONS

• Closed-toe shoes and safety glasses at all times on the shop floor

• Blue tape with your name on all personal tools and projects

• Material prep: alcohol-wipe before paint, degrease before powder coat

• Check in with Mr. McAteer if you have 3+ missing assignments

• Report anything broken or unsafe immediately

• Full cleanup before dismissal -- return all tools to the correct drawer, sweep your station

METALS AGENDA | 04.09.2026

DAILY JOURNAL: You have 30 minutes of shop time and three things you could work on. How do you decide what to do first — and why does that decision matter in a real fabrication shop?

TODAY'S SCHEDULE:

1. Journal + Check-In (5 min)

2. Open Shop / Project Work (remaining time)

Everyone is at a different stage right now — and that's fine. One plasma cutter means a queue. What matters is that no one is standing around.

FIND YOUR LANE:

• Plasma CNC queue → Use the calculator before you cut. If you're waiting, move to your next task — design in Illustrator, work on SolidWorks, or start the Design Challenge.

• Design Challenge → Tiles, scrap metal, spray paint, Epilog laser, Illustrator. Still open. See the one-pager for details.

• CSWA Practice Parts → Open SolidWorks, model in MMGS, check your mass against the key.

• Sandblaster → Haven't used it yet? Ask Mr. McAteer for a quick overview.

• Current fabrication project → Pick up where you left off. Check Canvas for your status.

⚠️ Material prep before every finishing process. Alcohol-wipe before paint. Degrease before powder coat. Skip prep = redo the work. ⚠️

💡 If you're between tasks or waiting on equipment, find Mr. McAteer. Every minute has a job — he will give you one.

REMINDER: Mr. Kirsch has been asked to "inspire" anyone found wasting time. You do not want to be inspired.

UPCOMING DEADLINES:

• Current Fabrication Project (check Canvas)

• Design Challenge Submissions (TBD)

• CSWA Practice Parts (ongoing)

METALS AGENDA: 4.7.2026

Today's Plan

1. Open Shop / Project Work Enjoy the day — it's all shop time. Work on your current project.

2. Sandblaster If you haven't used the sandblaster yet, ask Mr. McAteer for a quick overview.

If You're Waiting for Anything Find Mr. McAteer immediately. He will give you a cleaning, organizing, or labeling task. Every minute has a job.

Reminder Mr. Kirsch has been asked to "inspire" anyone found wasting time. You do not want to be inspired. Stay focused — no wasted time today.

METALS AGENDA: 3.31.2026

HOUSEKEEPING

Get your Sharpie. Blue tape. Name on it. Bring it every day.

PHASE 1 — CSWA WARM-UP (10–15 min)

Open SolidWorks. Model this practice part in MMGS for the CSWA exam:

Fully define your sketch. Read the drawing — no guessing dimensions.

PHASE 2 — KNEE MILL WITH BOB

Bob will pull small groups to the knee mill for a hands-on intro. When he calls your name, go immediately. His time is valuable.

When you're NOT at the mill:

1. Finish the practice part

2. Work on your current project

RULES

• Mill time is the priority — drop what you're doing when called.

• Phone away.

• Doors stay closed.

TODAY'S VIBE: Start sharp. Learn from Bob. Stay productive.

Think I missed something? Send me an email — two programs and two little kids means things slip. An email gives me something to go back to.

METALS & FABRICATION | 03.19.2026

Last class before spring break.

JOURNAL: What's the difference between a mill and a drill press — and why does it matter?

Today's Focus

Project work day. This is your last shop time before break. Use it.

• If you have an active project → get in the lab and make progress

• If you are not comfortable on the mill → today is the day to fix that. Find Bob. Ask questions. Get hands-on time. When we come back, you're expected to be proficient.

This is a Haas. It is not a drill press. If you haven't run it yet, that changes today.

📺 Spring Break Assignment — Watch Before We Return

https://youtu.be/G0R-aeA6Nm0

Also posted on Canvas and our Google Site.

Watch this before we come back from break. We will reference it immediately when class resumes. Don't skip it.

🔧 Shop Expectations

• Mr. Kirsch's lab is available for SolidWorks and design work

• Bob is in the shop — use him. He's the expert. Ask questions.

• Clean your station before you leave. Leave it better than you found it.

🏖 Spring Break

Watch the video. Think about your project. Come back ready to work — we're not slowing down.

METALS AGENDA | 03.16.2026 | St. Patrick's Day · Work Day

Today at a Glance

Format: Open Work Day — continue your current projects

Note: Juniors are out for testing. Smaller crew = more shop access.

Vibe: Focused. Productive. Lucky, even.

✅ What You Should Be Doing

Priority 1: Continue current project work. No new projects launching today — keep your momentum on what's already in progress.

Priority 2: Catch up on SolidWorks files, documentation, or portfolio items if your hands-on work is at a stopping point.

Priority 3: Help a classmate. Teaching someone else is the fastest way to lock in what you know.

🚫 Not Available Today

Stick Welding — Offline today. Setup and cleanup time doesn't fit today's schedule.

Powder Coating — Offline today. Same reason — not enough turnaround time.

Expectations

Smaller class ≠ relaxed standards. Use this as an advantage: fewer people, more machines, more time at the equipment you need.

End of Class: Full cleanup. Sweep your area. Tools back. Machines wiped. Leave it better than you found it.

METALS AGENDA | 03.16.2026

Reminder

The SolidWorks Associates (CSWA) Exam is approaching. Every practice part you build now is one less surprise on test day. Embrace the pain.

Agenda

• Brief — CSWA exam format refresher: what to expect, time limits, scoring

• Practice Part — Model today's assigned part from a dimensioned drawing in SolidWorks

  • Focus areas: base feature selection, boss/cut extrudes, fillets & chamfers, material assignment & mass properties

• Self-Check — Compare your calculated mass to the answer key. If you're off, find out why before moving on.

• Save & Submit — Upload your finished .sldprt file to Canvas

Mindset: The parts get harder from here. That's the point. If it feels uncomfortable, you're learning.

METALS AGENDA | 03.12.2026

Continue Current Projects

Most of you are mid-build. Find your project, pick up where you left off.

Plasma CNC Users: Use the plasma calculator before you cut — click, enter your settings, send. Thank you to Jackson for using it correctly yesterday. That's the standard now.

Design Challenge is still open if you're between projects or waiting on equipment. See the one-pager for details.

DESIGN CHALLENGE ONE PAGE LINK HERE

⚠️ Reminder: material prep before every process. Alcohol-wipe before paint. Degrease before powder coat. If you skip prep, you redo the work. ⚠️

💡 If you're waiting on a machine, use the time — sketch, design in Illustrator, or clean your station.

UPCOMING DEADLINES:

• Current Fabrication Project (check Canvas)

• Design Challenge Submissions (TBD)

METALS AGENDA | 02.24.2026

DAILY JOURNAL: Name one metal you interact with every day — what do you think it's made of, and why was that metal chosen for that purpose?

TODAY'S SCHEDULE:

1. Daily Journal + Attendance (5 min)

2. Metals Types Presentation (30 min)

3. Open Lab (remaining time)

Today we begin the Metals Types Presentation — ferrous vs. non-ferrous, metal identification, and the properties of metals you'll actually work with in this shop. Before you can cut, weld, or machine a material, you need to know what it is and how it behaves. The Study Guide is on Canvas now — use it to organize your notes.

THURSDAY'S QUIZ (02.26) — 25 pts: 30-minute time limit. 2 attempts — highest score kept. Feedback provided on incorrect answers. Use attempt one to learn, attempt two to perform.

UPCOMING DEADLINES:

• Metal Types — Study Guide (available now on Canvas)

• Metal Types — Unit Quiz (DUE Thursday 02.26 — 25 pts)

METALS AGENDA | 02.23.2026

DAILY JOURNAL: A plasma cutter moves at 200+ inches per minute through steel. Why would the digital file preparation matter more than the cut itself?

TODAY'S SCHEDULE:

1. Project launch — "The Exorcism of the Plasma Cutter" (10 min)

2. AI image generation + vector conversion (15 min)

3. Adobe Illustrator cleanup lab (remaining time)

Today you start turning an idea in your head into a file a machine can read. This is the same workflow professionals use — and the invisible prep work in Illustrator is what separates a clean cut from scrap metal.

SAFETY/PROCEDURAL NOTE: If you want, you will receive a scaffolded guide with STOP & CHECK gates built in. Do not advance past any gate without Mr. McAteer's approval. Skipping the cleanup phase guarantees a failed application tomorrow.

TIP: The AI prompt is pre-written for you. Don't waste time writing your own — copy it, swap in your subject, and spend your real effort on the Illustrator cleanup. That's where the actual skill lives.

UPCOMING DEADLINES:

• Plasma Cutter Lab — 4 deliverables + Canvas Reflection Quiz (DUE 2/24)

METALS AGENDA | 02.19.2026

DAILY JOURNAL: What is the difference between a design that looks good on screen and one that actually works when you build it? What have you learned about that gap so far?

TODAY'S SCHEDULE:

1. Journal + Assignment Status Check

2. Cell Phone Stand POP Writeup

3. Campus Handrail Plaque

The POP Writeup is due today and only 1 out of 27 students has submitted. If your phone stand is physically done, the writeup should be straightforward — design intent, BOM, procedure steps with photos, reflection on what you would change. Use the photos you actually took in the shop. A writeup with your own pictures is always stronger than one without.

The Handrail Plaque is due tomorrow. If you have not started your design in SolidWorks, today is your last full work session. Get your layout finalized and your cut file ready so you are not scrambling Friday morning.

OVERDUE: Portable Tool Organizer — SolidWorks was due 2/12. Check Canvas — you may have a comment from Mr. McAteer with specific instructions on what to resubmit. Late points are still better than zero points.

UPCOMING DEADLINES:

Cell Phone Stand POP Writeup (DUE TODAY, 50 pts)

Campus Handrail Plaque (DUE Fri 2/20, 70 pts)

Metal Entrepreneur Challenge (DUE 2/27, 100 pts)

Portable Tool Organizer — SolidWorks (OVERDUE, 30 pts — still accepting)

⚠ PPE REQUIRED in all shop areas. Closed-toe shoes, safety glasses, hearing protection at machines. No POP = no shop access.

METALS AGENDA  |  02.17.2026

DAILY JOURNAL: Why does a Plan of Procedure matter before you cut metal? What could go wrong without one?

TODAY'S SCHEDULE:

1. Journal + Assignment Status Check

2. Cell Phone Stand POP Writeup

3. Campus Handrail Plaque 

Two deadlines are stacked this week. The POP Writeup is due Thursday and only 1 out of 27 students has submitted. Today is your dedicated work session — design intent, BOM, procedure, sketches, photos, reflection. If your physical phone stand is done, the writeup should be straightforward.

OVERDUE: Portable Tool Organizer — SolidWorks was due 2/12. Only 5 submissions across all sections. If the file is on your computer, upload it to Canvas TODAY. Late points are still better than zero points.

POP WRITEUP TIP: Use your in-progress photos as evidence. A clean writeup with real shop photos beats a perfect essay with no visuals.

UPCOMING DEADLINES:

• Portable Tool Organizer — SolidWorks (OVERDUE, 30 pts)

• Cell Phone Stand POP Writeup (DUE Thu 2/19, 50 pts)

• Campus Handrail Plaque (DUE Fri 2/20, 70 pts)

• Metal Entrepreneur Challenge (DUE 2/27, 100 pts)

• Shop Cleanup grades

METALS AGENDA  |  02.10.2026

ODD DAY

DAILY JOURNAL: What makes a design parametric, and how does changing one dimension affect the entire model?

PARAMETRIC WARM-UP

Model the Portable Tool Organizer in SolidWorks using the technical drawing provided by Bob. This is a parametric exercise — use global variables and equations so the design can be resized for different tool sets.

File name: LastName_ToolOrganizer.SLDPRT

SHOP TIME — PROJECT WORK

After completing the warm-up, transition to your personal project. Full shop access is available — CNC plasma, powder coating, waterjet, manual machines. Ensure your POP is current before beginning fabrication.

⚠️  PPE REQUIRED in all shop areas. Closed-toe shoes, safety glasses, hearing protection at machines. No POP = no shop access.

METALS AGENDA  |  02.10.2026

ODD DAY

DAILY JOURNAL: What makes a design parametric, and how does changing one dimension affect the entire model?

PARAMETRIC WARM-UP

Model the Portable Tool Organizer in SolidWorks using the technical drawing provided by Bob. This is a parametric exercise — use global variables and equations so the design can be resized for different tool sets.

File name: LastName_ToolOrganizer.SLDPRT

SHOP TIME — PROJECT WORK

After completing the warm-up, transition to your personal project. Full shop access is available — CNC plasma, powder coating, waterjet, manual machines. Ensure your POP is current before beginning fabrication.

⚠️  PPE REQUIRED in all shop areas. Closed-toe shoes, safety glasses, hearing protection at machines. No POP = no shop access.

ME TALS AGENDA: 02.09.2026

DAILY JOURNAL: What's something made of metal that you use every day? What would it cost to make yourself?

ENTREPRENEUR CHALLENGE  THE FULL PICTURE

Today you get the full breakdown. Read the handout. Understand the rules. Start brainstorming.

TODAY'S PLAN

1. Journal prompt

2. Individual brainstorm on paper: What's your product? Who needs it? What processes does it require?

3. Mr. McAteer circulating  helping you narrow scope and ground your idea in a real need

The Real Lesson: Learn to calculate the true cost of your work  materials, labor, overhead, and profit.

Tuesday: Come with a rough sketch and a target customer.

METALS AGENDA: 02.05.2026

DAILY JOURNAL: What's the difference between price and value?

THE METAL ENTREPRENEUR CHALLENGE

You are now an independent fabricator.

Your mission: Find a real need. Design a metal product. Build it. Price it correctly. Sell it to a real customer.

The Rules:

• Scrap Yard Bonus: Extra credit if at least some form of recycled/reclaimed material

• $50 Cap: New materials can't exceed $50

• One-Man Lift: You carry it alone

• Stranger Protocol: Buyer cannot be family or a classmate

The Real Lesson: You will learn to calculate the true cost of your work—materials, consumables, labor, and profit. Most students undervalue what they make. You won't.

Today: Learn the rules. Start thinking about who needs what—not what you want to build.

⚠️ Safety glasses required for all shop activity.

METALS AGENDA: 01.28.2026

First Day of Semester Two

DAILY JOURNAL: What makes a prototype useful even when it's made from cheap materials?

DESIGN CHALLENGE

Today you'll work solo or with a partner on a timed fabrication challenge. Details will be announced at the start of shop time.

What you need to know:

• This is a pseudo-competition — bring your best thinking

• You'll be sketching, cutting, and prototyping in the shop

• Prototype material: Cardboard + hot glue

• Final product (future): Sheet metal

Your job today:

1. Listen to the challenge briefing

2. Sketch your concept before you cut

3. Build a working cardboard prototype

4. Be ready to explain your design choices

METALS AGENDA: 01.20.2026

DAILY JOURNAL: What is one skill you developed this semester that you didn't have in September?

TODAY'S PRIORITIES

1. Plan of Procedure Work (PRIMARY) → If your POP is incomplete, this is your only focus.

2. Portfolio Organization (SECONDARY) → Students with approved POPs should be finalizing semester files.

3. Cleanup Assignments (IF ASSIGNED) → If you're not frantically working on your POP, find Mr. McAteer for cleanup duties.

TASK 1: PLAN OF PROCEDURE

⚠️ DEADLINE REALITY CHECK: This is the last week of the semester. Incomplete POPs = incomplete grades.

• Your POP must demonstrate: clear scope, detailed BOM, realistic procedure, and safety assessment.

• "I'll finish it tomorrow" is not a plan.

• If your POP was returned for revisions, those revisions are due NOW.

TASK 2: PORTFOLIO ORGANIZATION

Students with approved POPs and completed projects:

• Organize all project documentation

• Ensure proper file naming across all submissions

• Compile photo evidence of completed work

• Review Canvas for any missing submissions

File Naming: LastName_FirstName_ProjectName_Date

TASK 3: CLEANUP ASSIGNMENTS

No idle time this week. If your work is complete, you're on cleanup duty. Report to Mr. McAteer for zone assignments.

EXPECTATIONS

✓ Urgency is the only acceptable pace

METALS AGENDA: 01.20.2026

DAILY JOURNAL: What is one skill you developed this semester that you didn't have in September?

TODAY'S PRIORITIES

1. Plan of Procedure Work (PRIMARY) → If your POP is incomplete, this is your only focus.

2. Portfolio Organization (SECONDARY) → Students with approved POPs should be finalizing semester files.

3. Cleanup Assignments (IF ASSIGNED) → If you're not frantically working on your POP, find Mr. McAteer for cleanup duties.

TASK 1: PLAN OF PROCEDURE

⚠️ DEADLINE REALITY CHECK: This is the last week of the semester. Incomplete POPs = incomplete grades.

• Your POP must demonstrate: clear scope, detailed BOM, realistic procedure, and safety assessment.

• "I'll finish it tomorrow" is not a plan.

• If your POP was returned for revisions, those revisions are due NOW.

TASK 2: PORTFOLIO ORGANIZATION

Students with approved POPs and completed projects:

• Organize all project documentation

• Ensure proper file naming across all submissions

• Compile photo evidence of completed work

• Review Canvas for any missing submissions

File Naming: LastName_FirstName_ProjectName_Date

TASK 3: CLEANUP ASSIGNMENTS

No idle time this week. If your work is complete, you're on cleanup duty. Report to Mr. McAteer for zone assignments.

EXPECTATIONS

✓ Urgency is the only acceptable pace

METALS AGENDA: 01.15.2026

DAILY JOURNAL: If you could go back to the start of the semester, what one piece of advice would you give yourself?

DONUTS TODAY

TODAY'S SCHEDULE

Activity

Daily Journal

Portfolio Check & Documentation Time

Exit Ticket & Clean-Up

CRITICAL: SEMESTER PORTFOLIO DEADLINE

I am updating StudentVue this weekend.

Today is your last chance to:

• Complete missing work

• Add screenshots and photos to your folder

• Share your folder with Mr. McAteer

No evidence = no credit.

METALS PORTFOLIO — WHAT SHOULD BE IN YOUR FOLDER

Category A: Design Projects (100 pts)

Project

File Type

Evidence

Bumper Sticker

.ai

Screenshot + file

CNC Plasma Name Sign

.dxf

Screenshot + photo of cut piece

SolidWorks Camera

.SLDPRT

Screenshot

Sheet Metal Box

.SLDPRT

Screenshot + photo if fabricated

File naming: LastName_FirstName_ProjectName.ext

Category B: Technical Drawing (55 pts)

Assignment

Evidence

Alphabet of Lines Quiz

Photo of graded quiz

Isometric Exercises (1-6)

Screenshots in Google Doc

Plan of Procedure (POP)

Screenshot or PDF

Category C: Fabrication (60 pts)

Project

Evidence

Lathe Top Challenge

Photo with name card + spin time

Community Plaque Design

Screenshot + photo if fabricated

Category D: SolidWorks (10 pts)

Assignment

Evidence

Lego Man Assembly

Screenshot

SolidWorks Hammer Challenge

Screenshot (if assigned)

HOW TO TAKE SCREENSHOTS

• Chromebook: Ctrl + Show Windows

• Mac: Cmd + Shift + 4

• Windows: Win + Shift + S

METALS AGENDA: 01.13.2026

DAILY JOURNAL: What's the difference between a dimension that defines a part and a dimension you have to figure out yourself?

OPEN LAB DAY

SolidWorks Challenge: The Hammer

Create this tool in SolidWorks — these will be used during our Thursday/Friday tour.

Tutorial: youtu.be/I5HaTjYxEos

The Challenge: This part is under-dimensioned on purpose. The dimensions provided will give you a balanced, professional-looking hammer — but you'll need to use your engineering judgment to fill in what's missing. If you are in metals you will only need to complete this project once. I kept it simple for the sake of talking points with the touring students. 

This is where art meets engineering.

Shop Work (Completed POP approved)

Continue fabrication on your approved personal project.

Requirements:

• Printed POP with technical drawings

• Mr. McAteer approval

• Active, productive work, 

• NO GAMES, NO MINDLESS SCROLLING! 

⚠️ REMINDER: THURSDAY & FRIDAY GUESTS

Both shops must be IMMACULATE.

END OF CLASS

⚠️ No printed POP = no shop access. ⚠️

Get notified when Claude finishes longer tasks like this one.

Turn on notifications

Opus 4.5

METALS AGENDA: 01.08.2026

3rd & 5th Hour — Full Block Periods

DAILY JOURNAL: What's the single most important step you need to complete today to make real progress on your project?

GREEN LIGHT

✓ Gas is on — welding and plasma ready ✓ Materials stocked ✓ All equipment operational ✓ POPs approved

No more excuses. Time to build.

AVAILABLE EQUIPMENT

SHOP ACCESS REQUIREMENTS

You may work in the shop only if:

• Your POP is printed and on your person

• You have Mr. McAteer approval for today's step

• Safety glasses on at all times

No POP = computer lab for documentation work.

METALS AGENDA: 01.06.2026

DAILY JOURNAL: With only 5-6 class meetings left this semester, can you realistically finish your current project?

TODAY'S SCHEDULE

THE HARD TRUTH

Semester 1 ends in approximately two weeks. On block scheduling, that's only 5-6 class meetings for this course.

Today you will complete a Semester 1 POP Reflection that forces honest answers:

• What have you actually completed?

• What's realistically finishable before semester end?

• What's your hang-up—the specific thing blocking progress?

• Do you need to simplify, pivot, or carry over to Semester 2?

HONEST QUESTIONS TO CONSIDER

• Is your POP documentation actually complete—or "good enough"?

• Have you used CNC plasma, powder coating, or other major equipment?

• Are you waiting on something, or just not using class time well?

• Could you simplify your project to finish in 5 days?

AFTER YOUR REFLECTION

If you need to meet with Mr. McAteer—schedule it today. There are only 5 class meetings left to troubleshoot problems.

END OF CLASS

METALS AGENDA: 01.05.2025

DAILY JOURNAL: What's one thing cluttering your digital workspace or physical workspace that you'll eliminate today?

WELCOME BACK

New semester. Fresh start. Today we're resetting both our digital and physical workspaces so we can hit the ground running.

PHASE 1: GOOGLE DRIVE CLEANUP

Spend 20 minutes organizing your digital files:

DELETE:

• Duplicate files and old versions

• Incomplete assignments you won't finish

• Random downloads and clutter

ORGANIZE:

• Create folders by project or unit

• Rename files with clear, descriptive names

• Move completed work to archive folders

VERIFY:

• Confirm your portfolio materials are accessible

• Check that important POPs are saved properly

PHASE 2: METALS SHOP DEEP CLEAN

This is a thorough cleaning—not a quick sweep.

YOUR ASSIGNMENT:

• Workstations wiped and organized

• Tools returned to correct locations

• Scrap metal sorted and binned

• Floors swept and debris removed

• Equipment surfaces cleaned

Mr. McAteer will assign specific zones.

METALS AGENDA: 12.16.2025

DAILY JOURNAL: If you could master one fabrication skill this year, what would it be and why?

FULL LAB DAY

This is uninterrupted shop time for Santa's Workshop projects or other approved work.

Requirements:

• Safety glasses must be worn at all times in the shop

• Printed POP with material list and dimensions

• Mr. McAteer approval before starting work

Available Equipment:

• CNC Plasma Cutter

• Powder Coating Booth

• All standard fabrication equipment

END OF CLASS — CRITICAL

YOUR CLEAN-UP ASSIGNMENT WILL BE ASSESSED TODAY.

Even if Mr. McAteer loses track of time, you are responsible for completing your assigned clean-up area.

Clean-up checklist:

• Return all tools to proper locations

• Put away materials and supplies

• Sweep your assigned area

• Organize workstations

• Check with Mr. McAteer for approval

METALS AGENDA: 12.15.2025

DAILY JOURNAL: Who are you making something for, and why will this gift be meaningful to them?

TODAY'S SCHEDULE

SANTA'S WORKSHOP: LAST WEEK

This is your final week to create something meaningful for someone in your life.

Available Equipment:

• CNC Plasma Cutter — Custom metal signs, decorative pieces

• Powder Coating Booth — Professional finishing in multiple colors

• All standard fabrication equipment

Project Requirements:

• Printed POP with material list and dimensions

• Design must be appropriate for gifting

• Allow time for powder coating cure (24-48 hours)

• Mr. McAteer approval before starting

END OF CLASS

Complete the "What I Did Today" Exit Ticket before leaving.

This is how attendance is taken — no exit ticket = absent.

⚠️ Plan ahead: Powder coating needs cure time before pickup! ⚠️

METALS: 12.11.2025

DAILY JOURNAL: How do you decide what's worth spending more time on versus what's "good enough"?

TODAY'S SCHEDULE

Activity

Daily Journal

Work Session: Community Plaque Design & POP Projects

Exit Ticket & Clean-Up

CONTINUING WORK

Community Plaque Project

• Refine Illustrator designs based on site constraints

• Prepare files for CNC plasma approval

Lathe Top Challenge

• Machine to spec — 20+ second spin time = A

• Surface finish and balance matter

POP Projects

• Printed POP required for shop access

• Continue fabrication on approved projects

END OF CLASS

Complete the "What I Did Today" Exit Ticket before leaving.

This is how attendance is taken — no exit ticket = absent.

⚠️ One project to completion before starting another. ⚠️

METALS: 12.10.2025

DAILY JOURNAL: Why does a cutting tool need to be exactly on the center line of the part? What physical evidence (on the face of the part) tells you your tool is too low?

TODAY'S SCHEDULE:

• Daily Journal & Attendance

• Video Training: Lathe Setup & Safety

• Continuing Projects (Lathe Tops & POPs)

• Clean-Up & Tool Accountability

VIDEO TRAINING: Watch the following setup guide. We are adapting the "Centering" section to match our mill/lathe setup (Face Cut Method). 🔗 Video Link: https://youtu.be/SOnPEwP9bCA?si=OY1ThvdcYKjDQj6n 🔗

3 CRITICAL TAKEAWAYS:

1. The Safety Trinity: Before the machine turns on, three things happen: Glasses ON, Rings/Watches OFF, Sleeves ROLLED UP. No exceptions.

2. The Dimple Test (Center Height): Since we do not use tailstocks, we verify center height by taking a face cut.

   • If a small "nub" remains in the center: Your tool is too low.

   • Adjustment: Raise the tool holder until the nub disappears.

3. Stickout = Danger: Watch the end of the video carefully. If your part sticks out too far without support, it will deflect, climb over the tool, and crash. Keep work held close to the chuck.

EXPECTATIONS: 

✓ Check your tool height using the "Dimple Test" before machining today 

✓ POP updates for active projects 

✓ Clean chips from the lathe bed—do not leave them for the next class.

⚠️ SAFETY PRINCIPLE: Rigid setups prevent crashes. Minimizing stickout is your first line of defense against vibration and tool breakage. ⚠️

💡 SHOP TIP: If you are unsure if your tool is on center, take a light facing cut. The metal doesn't lie.

METALS: 12.02.2025

DAILY JOURNAL: Why does designing for a specific location require different thinking than designing for general use?

TODAY'S SCHEDULE:

1. Daily Journal & Attendance

2. Community Project Introduction

3. Site Tour: Handrail Location

4. Adobe Illustrator Design Session

5. Lathe Top & POP Project Work

6. Clean-Up & Tool Accountability

NEW: COMMUNITY CONTRIBUTION PROJECT

Design and fabricate a permanent plaque for CV using the CNC plasma cutter.

Location: Handrail between buildings at Crescent Valley

Process:

• Tour the site → observe dimensions, surroundings, visibility

• Design in Adobe Illustrator with location context in mind

• CNC plasma fabrication after design approval

Your work stays at the school. Design with purpose.

CONTINUING PROJECTS:

Lathe Top Challenge — Machine to spec, target 20+ second spin time for an A

POP Projects — Continue documentation and fabrication (printed POP required for shop access)

EXPECTATIONS:

✓ Observe the site carefully during tour
✓ Consider scale, visibility, and mounting during design
✓ Productive use of Illustrator time
✓ Documentation updates on all active projects

⚠️ DESIGN PRINCIPLE: You're designing for a real space with real constraints—not just a screen. ⚠️

METALS: 11.17.2025

DAILY JOURNAL: Why is the design phase just as important as the fabrication phase?

TODAY'S SCHEDULE:

1. Product Design Process Video (Start to Finish)

2. Continue Ongoing Projects

3. Clean-Up

See how professionals design products from concept to completion, then apply those principles to your current work.

⚠️ Every project starts with a plan - even when you're mid-build. ⚠️

💡 TIP: Good design thinking improves execution at every stage.

METALS: 11.13.2025

OBJECTIVE:

Advance current projects toward completion

ACTIVITIES:

Lab Time (50 min)

• Continue current fabrication work

• Apply proper line types to drawings

• Finish projects in progress

• No new starts without completed projects

Cleanup (5 min)

• Complete assigned area

• Tool accountability

• Pass inspection to leave

KEY POINTS:

Same projects as Monday
One to completion
Quality over quantity
Proper documentation required

MONDAY 11.10.25

DAILY JOURNAL: How can feedback on your alphabet of lines quiz improve your next technical drawing?

TODAY'S SCHEDULE:

1. Graded Sketches & Feedback Review (10 min)

2. Project Lab Work (70 min)

3. Shop Cleanup & Tool Return (10 min)

Block schedule means extended fabrication time. Apply your quiz feedback to current projects. Finish one project completely before starting another.

⚠️ CLEANUP REQUIRED: Complete your assigned area and return tools properly before dismissal ⚠️

💡 BLOCK SCHEDULE TIP: Use the extended time to achieve significant progress on ONE project rather than starting multiple things.

UPCOMING DEADLINES:

• Current Projects (ongoing - finish before starting new work)

New Tools Incoming! See images below!

METALS: 11.06.2025

OBJECTIVE:

Demonstrate line knowledge and maintain shop standards

ACTIVITIES:

Alphabet of Lines Quiz (10 min)

• Worth 10 points

• Draw 5×5×5 cube with all line types

• Keep on desk entire period

Lab Time (40 min)

• Continue current projects

• Apply proper line types to drawings

• Finish before starting new work

Cleanup (5 min)

• Complete assigned area

• GRADED by Mr. McAteer

• Must pass inspection to leave

IMPORTANT:

Quiz starts at the bell
Graded cleanup = points today
One project at a time

Project Work:

Finish these first:

• CNC plasma projects

• Sheet Metal Boxes

• Lego Solidworks Model

Starting new projects:

• Complete POP

• Technical drawings (printed)

• Mr. McAteer approval

• No starts without documentation

Cleanup:

• Complete assigned job

• Check with Mr. McAteer before leaving

REMINDERS:

• Finish before starting (no project pileup)

• Clean drawers → no old projects

• Printed POP + drawings = shop access

METALS AGENDA: 11.04.2025

OBJECTIVE:

Learn cleanup system. Finish current work before starting personal projects.

TODAY'S FOCUS:

• New cleanup assignments

• Wrapping up existing projects

• POP requirements for new work

CLASS ACTIVITIES:

Cleanup Assignments (10 min):

• Review new cleanup job system

• Get your assigned area

• Learn what "done" looks like

Project Work:

Finish these first:

• CNC plasma projects

• Sheet Metal Boxes

• Lego Solidworks Model

Starting new projects:

• Complete POP

• Technical drawings (printed)

• Mr. McAteer approval

• No starts without documentation

Cleanup:

• Complete assigned job

• Check with Mr. McAteer before leaving

REMINDERS:

• Finish before starting (no project pileup)

• Clean drawers → no old projects

• Printed POP + drawings = shop access

METALS AGENDA: 11.03.2025

OBJECTIVE:

Understand the alphabet of lines in technical drawing and recognize them on fabrication blueprints.

TODAY'S FOCUS:

• 🔗 Line types and their meanings 🔗

• Reading technical drawings

• Application in shop documentation

CLASS ACTIVITIES:

Alphabet of Lines Instruction (20 min):

• Object Lines - visible edges (thick, dark)

• Hidden Lines - dashed lines for obscured features

• Center Lines - locate centers of circles/symmetry

• Dimension Lines - show measurements

• Extension Lines - extend from object for dimensions

• Cutting Plane Lines - show section views

• When and where each appears on real fabrication drawings

Technical Drawing Analysis (25 min):

• Review sample shop drawings and blueprints

• Identify different line types in context

• Discuss what each line communicates

• Practice reading dimensions and hidden features

Application Practice (10 min):

• Quick sketch using correct line types

• Simple part or bracket concept

• Apply proper line conventions

REMINDERS:

• Line weight = communication - thickness conveys meaning

• Every line serves a specific purpose

• Essential skill for project documentation

METALS AGENDA: 10.28.2025

OBJECTIVE:

Advance isometric drawing skills through complex shapes and begin applying techniques to real fabrication project concepts.

TODAY'S FOCUS:

• Review and critique isometric fundamentals

• Drawing complex multi-part assemblies

• Connecting isometric skills to actual projects

• Visualization as a fabrication planning tool

CLASS ACTIVITIES:

VIDEO EXAMPLE

Isometric Review & Donuts (15 min):

• Each student shows completed Google Doc to Mr. McAteer

• Must display all 4 exercises before receiving donut

• Quick feedback on line quality and 30° angles

• Discuss common mistakes from yesterday

Advanced Isometric Practice (30 min):

• Complete two challenging exercises on new grid paper:

Exercise 5: T-Bracket Assembly (15 min)

• Base plate: 8×6×1

• Vertical support: 2×6×5 (centered on base)

• Top brace: 6×2×1 (perpendicular connection)

• Show all edges, add shading

Exercise 6: Corner Joint (15 min)

• Two pieces meeting at 90°

• Piece A: 8×3×2

• Piece B: 3×8×2

• Draw as assembled unit with bolt holes indicated

Real Project Application (10 min):

• Sketch your own simple fabrication idea in isometric view

• Examples: tool holder, phone stand, small bracket

• Quick concept - doesn't need to be perfect

• This bridges to your upcoming POP work

DUE TODAY:

• ✅ Completed exercises 5 & 6 photographed

• ✅ Personal project concept sketch

• ✅ Add to existing Google Doc: LastName_FirstName_Isometric_Intro

REMINDERS:

• 🍩 No completed Google Doc = No donut

• Grid paper keeps your angles accurate

• Darker lines = better readability

• These skills directly support your fabrication POPs

• Shop access available after drawing session for approved projects

WHY THIS MATTERS:

You're building the visual vocabulary needed to communicate fabrication ideas. Before cutting metal, you sketch the concept. Before welding assemblies, you visualize how pieces fit together. Isometric drawing = thinking in 3D.

METALS AGENDA: 10.23.2025

THURSDAY 10/23

DAILY JOURNAL: Why is accurate dimensioning critical when creating technical drawings? What problems occur when dimensions are missing or unclear?

CLASS INTRODUCTION:

Mr. McAteer will demonstrate isometric sketching techniques for POPs. Loose leaf paper and isometric grid paper available for those who need drawing support.

PRIORITY WORKFLOW:

PRIORITY 1: SolidWorks Lego Man Assignment

This is your primary task.

• Complete the "Learn SolidWorks" Lego Man modeling assignment

• Follow all dimensional specifications

PRIORITY 2: CNC Name Plaques

Start only after Lego Man is complete.

• Design personal name plaque for CNC plasma cutting

• Prep for powder coating after cutting

PRIORITY 3: Plan of Procedure (POP) Development

Start only after Priority 1 & 2 are complete.

Mr. McAteer will be checking POPs today.

Your POP must include:

• Detailed sketch (loose leaf or isometric grid paper available)

• Bill of materials with specific metal types and dimensions

• Step-by-step procedure with numbered sequence

• Safety assessment identifying hazards and precautions

⚠️ Sketches must show dimensions and multiple views — front, side, and top when applicable ⚠️

💡 Sketching Help: Isometric grid paper makes 3D objects easier to draw. Ask Mr. McAteer for a sheet if you need one.

UPCOMING DEADLINES:

• SolidWorks Lego Man (DUE 10/25)

• CNC Name Plaques (DUE 10/28)

• POP Draft for Personal Project (DUE 10/28)

END-OF-CLASS CHECKLIST:

✓ SolidWorks files saved and submitted
✓ POP sketches started with dimensions
✓ All work areas cleaned and organized
✓ Computer stations logged out

METALS AGENDA: 10.21.2025

DAILY JOURNAL: What safety precautions are essential when using the powder coating oven? Why must the workspace be clean before powder coating?

TODAY'S SCHEDULE:

1. Daily Journal & Project Status Check (10 min)

2. Powder Coating Station Setup (15 min)

3. Production Work: Plasma Signs → Powder Coating → Assembly → POP (65 min)

Students will work through a priority sequence based on project completion status. Move to the next task only after completing and submitting your current work.

PRIORITY WORKFLOW:

TIER 1: Plasma Cut Signs (Powder Coating Ready)

If your plasma sign is complete and prepped:

• Report to the powder coating station

• Complete surface prep checklist with Mr. McAteer

• Apply powder coat and cure in oven

• Document with before/after photos

TIER 2: Lego Man Solidworks Introduction

If powder coating is unavailable or you're waiting for oven time:

• Complete Lego Man assembly project

• Follow dimensional specifications from original assignment

• Take final documentation photos

• Submit via Canvas

TIER 3: Plan of Procedure (POP)

LINK TO TEMPLATE FOR PLAN OF PROCEDURE (POP)

If all fabrication projects are complete:

• Begin drafting your personal project POP

• Reference the POP TEMPLATE from 10/16 agenda

• Focus on: project sketch, bill of materials, step sequence

⚠️ POWDER COATING SAFETY PROTOCOL ⚠️

• Parts must be completely clean and grease-free

• Wear heat-resistant gloves when handling oven

• Never open oven door during cure cycle

• Work area must be clear of flammable materials

💡 PRODUCTION TIP:

Powder coating requires a 30-35 minute cure cycle. Use this time productively—start your Lego Man assembly or sketch your POP project concept. Time management is a critical fabrication skill.

WHAT SUCCESS LOOKS LIKE TODAY:

✓ Plasma signs are powder coated and curing/baking
✓ Lego Man projects are complete in Solidworks
✓ POP drafts show clear project vision with sketches
✓ All work areas are cleaned and organized before dismissal

METALS AGENDA: 10.14.2025

DAILY JOURNAL: What are the primary safety concerns when testing a new piece of equipment like a powder coating system for the first time?

TODAY'S FOCUS

Project Completion (Priority) → Focus on finishing all outstanding projects.

System Testing (Group Task) → We will be conducting the first tests of the new powder coating system.

THE TASK

1. Finish Outstanding Projects: This is your last chance to complete and submit any late or incomplete work.

2. Lego Man Assignment: Continue working on the new Lego man project. The arm tutorial is a known challenge.

   1. 1. BONUS HAND CREATION VIDEO

3. Powder Coating Demo: Participate in the testing and demonstration of the powder coating system.

INCENTIVE

Donut Prize! → The Lego man's arm tutorial is difficult. Any student who successfully completes it today and shows Mr. McAteer will earn a donut.

EXPECTATIONS

✓ Prioritize completing and submitting old projects first. 

✓ Help keep the fabrication area clean and ready for new work. 

✓ Pay close attention during the powder coating demonstration. 

✓ Ask for help if you are stuck on a specific step.

METALS AGENDA: 10.13.2025

DAILY JOURNAL: Why do professional standards matter in fabrication work?

TODAY

Portfolio Completion (Remaining class) → Final deadline

THE TASK

Submit 3 files + 3 screenshots

Per project (25 points each):

• File named correctly: LastName_FirstName_ProjectName.ext

• File uploaded to Drive - 5 pts

• Screenshot showing file open - 5 pts

Total: 75 points (3 projects)

FILE NAMING FORMAT

LastName_FirstName_ProjectName.extension

Examples:

• Smith_John_BumperSticker.ai

• Garcia_Maria_PlasmaSign.dxf

• Johnson_Alex_Camera.SLDPRT

SUBMISSION

Google Doc with:

• Project 1: File name + screenshot

• Project 2: File name + screenshot

• Project 3: File name + screenshot

Submit to Canvas

EXPECTATIONS

✓ Fix file names before uploading
✓ Verify format is exact
✓ Submit before leaving

DEADLINE

Due: Tonight at midnight

Late: 10% penalty after midnight

No Longer Extra Credit Assignment

After portfolio submitted: Lego-compatible parametric modeling challenge youtube.com/watch?v=zLAjmTCLPUg&feature=youtu.be

• Design in SolidWorks

• Must connect to actual Lego

• File: LastName_FirstName_LegoExtra.SLDPRT

• Keep your printed pieces

METALS - PORTFOLIO SUBMISSION DAY

75 Points | Simple Task: Screenshot + Correct File Names

Mr. McAteer is out. Be kind/respectful to the sub please.

YOUR MISSION TODAY

1. Choose 3 of your 4 projects

2. Find the files on computers

3. FIX the file names (most are wrong)

4. Upload to Drive

5. Take screenshots showing files exist

6. Submit screenshots to Canvas

EXTRA CREDIT OPPORTUNITY (15 Points)

Finished early? Want more SolidWorks practice?

Task: Design and 3D print Lego-compatible pieces using parametric modeling using the following tutorial. 

🔗 https://youtu.be/zLAjmTCLPUg 🔗

Requirements:

• Use SolidWorks/Onshape to create design

• Must be Lego-compatible (proper dimensions/connections)

• Submit design file: LastName_FirstName_LegoExtra.SLDPRT

• Print your design

Bonus: You keep the printed pieces you create

Why this matters: Parametric modeling is required for most equipment in this shop. Sub day = perfect practice time.

Collaboration encouraged: Each class has skilled parametric modelers. Ask for help, share techniques, work together.

Worth: 15 extra credit points (on top of 75-point portfolio)

Only available today while sub is here.

METALS AGENDA: 10.07.2025

TODAY:

Quick Finishing Video (First) Watch: https://youtu.be/pmZKkieFbzE
Top 10 mistakes to avoid when powder coating.

Learn what NOT to do before we fire up the system.

Lab Time (Remaining class)

• Hands-on work continues

• Choose one path:

• Bumper sticker designs → Illustrator

• Plasma CNC signs → Design finalization

• 3D printer cameras → Assembly/calibration

• Sheet metal → Layout and planning

• Powder coating setup nearly operational (waiting on new hopper)

⚠️ SAFETY CRITICAL: Powder coating without knowledge = unwanted shocks. Watch. Learn. Stay safe. ⚠️

💡 Coming soon: Full powder coating capability in the plasma room

Ask Mr. McAteer for your cleaning assignment

"Learn from others' mistakes. They're cheaper than your own."

Metals Agenda: 10.02.2025

Completion Deadline

Critical: One project completed and submitted today

Options:

• Bumper sticker

• Plasma CNC sign

• 3D printer camera

• Sheet metal box

Sheet Metal (New Project): Watch tutorial + use dimensioned drawing

• Video: https://youtu.be/4eXnYqNkF2o?si=oIPqGFz5vgnbu_Cj

• Why: Prevents fail box—follow video process exactly

Submission: Upload to shared Google Drive with proper file naming

• No name = No credit

Metals Agenda: 09.23.2025

Continuation from Thursday

Today: Grinding operations outside

PPE Required:

• Safety glasses + face shield

• Full protective equipment

CNC Projects:

• Must approve before cutting

• Cost: $11.00/sq ft

Metals Agenda: 09.22.2025

CAD Introduction & Supply Management

Start: TinkerCAD

• Create account at www.tinkercad.com

• Complete basic tutorial

• Design a simple object

When Supplies Arrive:

• Unload metal stock and gas cylinders

• Return to work from 09.18.2025

Outcome: Submit TinkerCAD screenshot to Canvas

Metals Agenda: 09.18.2025

Production Day - Independent Work Focus

Today's objective: Complete a finished product through sustained, independent effort.

Metals 1: Skill Development

Choose one path to completion:

• Option A: Finalize CNC plasma design → cut-ready status

• Option B: Complete MiG welding practice coupons → full set

• Option C: Free Design Thursday (TINKERCAD DESIGN CHALLENGE)

Metals 2: Precision Execution

Template Challenge: Execute flawless precision work

• All cutting, drilling, and tapping → zero tolerance for error

• Final inspection: Machinist Bob approval required

Metals 3: Project Proposal

Formal Proposal Development - Choose one focus:

• Path A: Monetizable fabrication project proposal

• Path B: Comprehensive manual mill tutorial guide

→ LINK TO DETAILED INSTRUCTIONS

Metals Agenda: 09.16.2025

Today's focus is on developing a core fabrication skill: laying consistent beads with the MIG welder. Productive work is expected from all students, whether in the shop or the design lab.

• Welding Group (Shop): Obtain a 4”x6” 12-gauge steel coupon and practice laying straight, consistent beads.

• Design Group (Computer Lab): Continue working on the design for your CNC plasma name placard.

• Expectation: We will rotate between activities. Stay on task in your assigned location until instructed to switch.

• Outcome: End the period with either a completed welding practice coupon or significant progress on your CNC design file.

Metals Agenda: 09.15.2025

Today's focus is on effective design. We will translate your initial concepts into a functional digital file for the CNC sign project.

• Systems Check: Log in, confirm virtual account access, and launch SolidWorks & Illustrator.

• Design Principles: We will analyze examples of good versus bad sign design to establish clear standards.

• Design Session: Begin creating the digital file for your CNC sign, applying the principles from our discussion.

• Outcome: End the period with a saved preliminary design file.