Intended construction site, located in FCHS's Woodlands
After talking to some teachers around Fluvanna County High School, I realized that there is a further need for easy access to the Woodlands's trail system. For a better explanation, the Woodlands is a vast trail system created and run by FCHS SGA. Created during the pandemic, it was meant to allow people to escape indoors and go out into nature. Featuring a continuous creek and rolling hills, it also has some challenges such as this unstable rocky pathway. This provides a risk of injury for Fluvanna County High School's older teachers and Cross Country students, along with senior members in the local community.
To get the materials needed, I needed to draft a proposal to get donations from local businesses. The proposal consists of the construction plans for the bridge, the description of the location (Fluvanna County High School and the Woodlands), the materials list and prices, and the purpose of the project. After visiting Fluvanna ACE Hardware, they were able to offer the hardware, with their contributions were:
6 Galvanized carriage bolts
6 Lock washers
6 Flat washers
6 Nuts
2 Boxes of screws (varying types)
The following morning we went to Better Living in Zions Crossroads and they provided a plentiful amount of scrapped lumber from their "cold" pile. Better Living was able to provide (extra unnecessary wood not considered):
4 12-foot-long runners (2x12s)
47 2.5-foot-long decking planks (1x6s)
6 diagonal cross beams (2x12s)
3 27-inch-long perpendicular braces (2x12s)
Since they provided significant donations to the project, I am going to recognize their contributions through a plaque being made and placed on or around the bridge.
Top: squaring off an angled cut for a cross brace
Bottom: Using a circular saw to create 1 of 4 2x12x12' runner
Photos by Jonathan Melton
After we transported the materials back to my grandparent's house, we started the "prep work." This included material assessment (how good of condition was the lumber and did we have everything we need), measurements, site preparation and leveling, cutting, and prototyping. The first design consisted of having to cut the 2x12s from Better Living into 12-foot-long boards. Then, using the leftovers, we created the perpendicular braces for the bridge (2 27 inches and 1 30 inches). After this, we prototyped the design by putting it together loosely. After seeing it was square (meaning, straight on all sides), we cut the 48 boards we needed and placed them on the bridge, and tested its strength.
The next day we went down to the construction site, and we prepared to level it. After some measurements and reconsideration though, we realized that our design was too large and too long for the building site. We decided that the firmest foundation was ON the rocks when we built the bridge to stretch BEYOND the rocks. We had to go back and make some quick changes.
We went back to the bridge and we decided we needed the following changes:
The bridge originally spanned 22 feet; we only needed it at 16.
We wanted to build a step on the side to make the step up not so exerting
We needed to recalculate the location of the decking boards and diagonal cross braces
The 30-inch perpendicular brace needed to be cut to 27 inches.
After making some more cuts and measurements, we were finally ready to get started with transportation and building!
Actually cutting the cross brace (1 of 6; Photo by Jonathan Melton)
First, transportation of the large and numerous boards was made efficiently possible by FCHS SGA. We were able to get the lumber down to the site (about .25 miles) in 30-45 minutes.
That same evening, I went down there and we bolted the runners together, along with the perpendicular braces. We then placed the bridge onto the site spot to test the stability of the rocks. After about 1-2 hours, with some moving of the rocks to create a firm foundation, we were able to start screwing in the cross braces.
Once these were finished, It came down to 2 final steps. First, we wanted to place an endcap at the end of the stair step. The only issue was that the rock that the bridge was sitting on had an upwards corner poking into the endcap. We had to compensate for this by chiseling away a corner of the board.
The final step was screwing in the decking boards, which went without any problems. After 4 months of preparation, planning, prepping, and measurements, the bridge was officially finished on March 6, 2023!
Top: Skeleton of bridge (no decking boards)
Middle: Screwing in Decking Boards (Photo by Jonathan Melton)
Bottom: Me, relieved, and the final product (Photo by Jonathan Melton)
First, this man just gets recognition for being an amazing dad. It really takes someone special to help out their son plan these things out and still work at the same time! Second, he also helped me put myself out there and think beyond my barriers. I believe that if he had not been there to help me, I would not have gotten past the materials acquisition stage! Finally, he also taught me about more than just woodworking through this project; he taught me how to remain patient yet vigilant, and how to think past tiredness and anxiety.
My grandfather deserved great recognition for all of his volunteering and expert woodworking skills. Helping my dad and me out, he stuck through with this project and offered expert advice. He was also the main source of transportation, and he acted as another set of hands, and with his expert advice, maybe one of the best sets of hands you can get!
Being the SGA and TV Production teacher at FCHS, he really encouraged me and helped me feel that this project was not only attainable, but also beneficial for the community. After my prevuious rejections, he allowed me to build in his Woodlands, and supported my ideas, along with encouraging them when not many others did. He also helped provide SGA volunteers for transportation, which would have easily taken more than a day to do if I had no help. All around, he provided valuable assest, volunteers, and needed encouragement!
Thank you to the 14 volunteers who sacrificed their valuable time to help me transport materials into the Woodlands. They went above and beyond, with minimal complaining and with haste. They also remained patient and were willing to carry maybe a little more than they should have. Overall, great job guys!