What percent of the company's annual revenue is generated exclusively from small formatted products?
i.e. what are the current consumer trends, sales, manufacturing costs
How much attention and or consideration is given within the design process to the disposal and or recycling of the product?
i.e. in terms of material, the way the package is made, the amount of waste produced, etc
Have you considered the option of moving towards a biodegradable material as opposed to a material (plastics or polymers) that has to be composted within packaging?
i.e. cork, bamboo, linoleum, bioplastics such as plastics derived from soybeans, MDF which can be derived from potato starch, mycelium (fungi), hemp, etc.
Is the lack of recycling of small format packaging goods an infrastructural issue for recycling plants, a product issue for the company that produced it, or both?
Are there expectations, rules or guidelines that pertain to the recycling and or the disposal of a product prior to its production?
Who determines these expectations, can they be modified/negotiated, etc.
*In relation to your THESIS(sustainability insight system) work (e.g. Coffee breakdown - Sustainability snapshot/KPI Set/ Supply chain diagram) have any of your member/partners been able to complete such detailed mappings of their supply chains and key performance indicators in an effort to find new alternatives/solutions? Is that something we can have access to? (supply shift reports?)
Another way of asking this is, "what is the current status of your member/partners?" are there any progressive leaders, are some lacking far behind? where are we now?
*What change agent have you seen the most success with and gives you continued hope? Sourcing//production techniques and materials//consumer education and supply//end of life infrastructure//policy? or some combination of them all?
Some small format packaging, like many other consumer products, may contain references that tell users to "check with local recycling facility" but most consumers don't know how, or even want to take those extra steps. Have you had any strong partnerships with municipalities, or civil groups that have been exemplars for solving this information breakdown?
Once the products are purchased, they become the responsibility of the consumer, however, that doesn't mean that the producer is completely off the hook. Have you ever considered incentive programs to encourage proper disposal of products?
Due to a heavy focus on weight as an indicator, have you identified any MRF's that would be interested in specializing in small format recovery if subsidized?
Provided by Professors from Class:
Professor Kevin Dooley, chief scientist for the Sustainability Consortium will be with us to talk about the small format packaging project. He is an expert on recycling and will provide important insights on the landscape we’re working in.
Kevin Dooley Website: http://www.public.asu.edu/~kdooley/
Lots of information regarding his career and his own personal projects; definitely worth familiarizing yourself with prior to the meeting tomorrow so we can get more specific answers to what he believes where and in what area a solution may reside in/ where we should focus our research on.
Questions:
What critical event is required to change the path dependencies of current companies facing small-format plastic production challenges?
In your consideration of organizational innovation, who is best positioned to make progress on SFP's - suppliers, recyclers, governments, publics?
Colgate Palmolive - Tom's of Maine, - fully recyclable #2HDPE tube - phased switch - partner with MRFs, Public change
Single stream collection and public responsibility
Global Kaiteki and Brightmark, chemical recycling really an option?
As per the ASTRX program:
MRF's are most concerned over packaging with little value (plastics 3-7)
MRFS want brands to consider marketability to end markets at the beginning of the packaging design process
MRFs are focused around speed and quantity, while reprocessors are are more focused on bale quality
How real of an action item is this? Does this happen at scale, or will it ever?
Does something like the Carton Council need to be created for small format plastics to help make reprocessors/MRF's happier?
Bridge to circularity - material and format collaboratives. is that us? is anybody else on this?
can we count on recycling champions to engage with us?
Only 1 out of 11 MRF's were concerned about small format plastics due to operational and sortability issues.
So it seems like they aren't a big problem, but they also don't care for them for profits sake
Can you speak to the quote on page 16 about secrecy in the industry
Do you see any hope for policy and legislation like Canadas (single use plastic ban, and the current bill to Break free from Plastics
In the Design for recycled content, one quote discusses the gradual growth required to shift to using recycled plastic, and they suggest starting with low hanging fruit. Does a similar analogy exits for small format plastics and MRFs? Whats the easiest buy in at the smallest level for MRFS? or for producers? or for any of the 5 things below.
Direct re-use? anybody doing it well?
Background info:
Balcones doesn't use landfill (called a Pure-play model) - so they only make money by high purchasing rates of materials
Bought by closed loop Fund in 2018 (CLF funded another MRF in chicago that uses Pure-play)
Last February- committed to $5 million toward sortation technologies.
We have contracts to sell all of our plastics – our 3-7s and our mixed rigid plastics
forward focus on technology and acquisitions
From Transparent2020
Lastly, small plastics, which are defined as being smaller than 2 inches in two dimensions, account for less than 1% of the aggregate plastic footprint. However, the range of reported volumes reported among Members is significant, with some Members reporting up to 16% of their reported volumes coming from small plastics. T
Small format plastic composition - We have struggled to find any good data on the actual composition of small format plastic streams, as they are traditionally viewed as trash. However, with Balcones having contracts for all plastic types, we hoped you could help provide data on this.
At what point in the sorting process do all of the less desirable plastics (non PET, HDPE) get removed? Are they sorted between their 3-7 types, or just sold in bulk?
Does the pricing structure from your plastic buyers make an impact on your sorting decisions? or are the fluctuations in price too small to consider a change in your collection practice?
Has Balcones looked at the small format plastic stream and identified any potential material, container type, or form factor that is more likely to be captured successfully and contribute to profit?
What are the most commonly misunderstood items that people seem to want to recycle, but just can't be? Do you see any opportunities for leaning into people's natural tendencies and working on solutions to embrace capturing these items?
Do technological advances in sorting provide any hope for small format, or do the picking and sorting robots like the the AMP robotic pickers come too late in the process?
In an interview last year Kerry mentioned that your success was partially due to key relationships within and beyond the company. Has Balcones had positive interactions with any of the producers of these plastics(or other products) that fostered collaboration for the life cycle of a product? (perhaps within the ClosedLoop Partners?)
I saw that Joaquin was presenting at PPRC today - did we miss anything big?!
no data its waste - such a small % of the waste stream. its not profitable
single stream programs - people assume everything is recyclable
good material, and non-recoverable material
most value, top of the hierarchy
*residual belt (last chance belt) look for higher commodity
some human sorting, some tech sorting - systems arent 100% perfect - 96-98% optical sort is really good
whats happening with small is its essentially ending up on residual belt - not any people that are actively trying to sort this stream
not enough volume, not enough value (we go for the big stuff)
its made from good material - but I don't know what it is
the reality of it making it there
less than 1/2 of 1% of the waste stream coming in.
IF we had more optical or robotic sorting we could "theoretically" capture it -
conversation for 10 years with brands- "toothpicks" - we can do it. We've asked for people to step up and help. nobody wants to. optical sorters are .5 million.
Carton Council approached them - viable in-market? (consistent buyers, and
its not our financial responsibility to go sort the toothpicks
Toms - made it recyclable - didnt make it change the product look/feel
Annd bedarf - lots of conversations with her. (colgate palmolive)
Board of US plastics pact.
changing the packaging is where its at.
sus people want to change to have it recovered headbutt with marketing people who say it wont sell
*something to identify it, we can grab it - AI tracking
have to take advantage of the technology to identify stream composition so you can tune your technology
recording - we support AMP robotics - whole business aligns - robot manufacturers aren't there yet. they work, but they may not make an impact
BHS machineX robots - its gonna
Robotics are good at quality control after human pickers have first pass - lower demand
optical sorting - near infrared has come a long way - its like having a robot, just doesnt have arms
6million retrofit on optical from MSS - nashville TN - game changer on the fiber side
austin 12k tons a month
Dallas - brand new MRF coming in - state of the art - a lot more of small % stuff can be captured - its amount of infrastructure
after 1/2/5 whats the next thing - small format is not it - flexible, more of something else...
audit for cartons - 3/4 year to year to even - 10k tons a month to make 1 truckload (Not worth it)
Plastic containers 5-6% of total waste stream - any subset is soooo tiny.
the questions are easy - cost of recovery - value - tons
ROI ROI ROI ROI
1-2 years (20% return) we'll look at it
product would still have to be approved for recycling by APR - covering r
the next thing - thermoform packaging PETG not bottle grade - its a contaminant
3-7 blend with some other industrial use (composite)
the smaller and more unique stuff gets less and less likely to be recycled
PRF - secondary sort on 3-7 - go broke - regrind flake or 2ndary market competition
Next gen MRF is just a bigger MRF - more opticals and more robots (so your residual becomes next to nothing)
Currently residual is 10-20%
plastic tubes - are the leading
what I would love to see - report like the Transparent2020 but for small format
major audit costs time and money - turns the MRF into a lab
Friedman recycling - in the event you want to get in touch with them. Maurice Freeman -