The most common casting process for zinc alloys

This should be a simple and straightforward processing procedure, that is zinc alloy material is pressed into metal die at high temperature and high pressure. And then formed parts and be cooled into solid metal parts. This is metal die casting manufacturing procedure. As custom zinc die casting parts, which can be formed into metal parts at reasonable temperature. About 450 degree at the temperature.

Why Hot Chamber Die Casting?

The most common casting process for zinc alloys is hot chamber die casting. This is have a good reason to let people follow you.

• Efficiency: Hot chamber die casting is particularly suited for zinc alloys because zinc has a relatively low melting point, and the process allows for rapid cycling and high production rates. Either much time saved or labor cost left out.

• Consistency: This method provides excellent dimensional accuracy and surface finish, which are critical for many zinc alloy applications.As surface finish of metal parts, though using polishing with various wheels, grinding and sandblast. If necessary to remove burr and improve the rough area on the surface of die casting part by cnc machining.

• Durability of Equipment: Zinc’s low melting temperature also means less wear and tear on the die and machinery, leading to longer tool life and reduced maintenance costs.

How It Works:

In hot chamber die casting, the casting machine’s chamber is immersed directly in the molten zinc alloy. A piston forces the molten metal into the die cavity under high pressure, where it solidifies quickly. The die then opens, and the casting is ejected.

Applications:

Zinc alloys are often used in automotive parts, electronic components, and hardware due to their strength, durability, and excellent casting properties.

Zinc alloys are commonly used in die casting due to their excellent strength, fluidity, and resistance to corrosion and low cost. These most zinc die casting alloys are widely used, Include :

These alloys are chosen based on their specific properties, such as strength, ductility, wear resistance, and ease of casting. This depends on the requirements of the application.