Easy Tips To Maintain Ball Valve Gearbox

Before using ball valve gearboxes in relevant industries such as oil and gas, water treatment, and chemical processing, it is essential to understand their impeccable role in fluid control. These gearboxes are designed explicitly by ball valve gearbox manufacturers to cater to the needs of both manual and automated systems.

A ball valve gearbox consists of a ball-shaped element attached to a shaft. It provides excellent torque capacity and the rotational energy required for the gearbox to perform mechanical work, such as moving the valve components. This contributes to consistent performance and reliable operation. So, it goes without saying how important it is to maintain that to ensure it consistently performs.

This blog covers valuable tips for maintaining a ball valve gearbox in your industry.

Before fixing a closed ball valve, take these steps to ensure some safety precautions.

Shut off the valve in front, open the one needing repair, and release the internal pressure. For electric or pneumatic valves, disconnect the power or air supply first.

If you use ball valves in high-pressure or high-use situations, they'll need more frequent service or replacement than those in lower-pressure situations. The material of your ball valves should match the system's temperature and pressure rating. If they are close, you might need to replace the valves more often.

Ball valves manufactured by Viral Industries are primarily meant for turning fluids and gases on or off, but they work best when the media is free of solid particles. If there are particles present, they can wear down the valve seals, resulting in the need for repairs, potential valve failure, or issues with the actuator. Conversely, media with lubricative properties, such as oils, can reduce seal wear and prolong the valve's lifespan.

In cases of leaks, find the leak source, inspect the valve, and check the stem, stem packing, nut or bolt, and other parts for damage, wear, or corrosion. If the stem nut or bolt is loose, tighten it to seal the valve and stop the leak.

Wrapping Up

By following these tips, you can extend the lifespan of your ball valve box and prevent workplace hazards through regular repairs. The ball valve gearbox from Viral Industries provides torque ranging from 800 Nm to 500,000 Nm and reduces the need for manual efforts.