Work Experience

Apple Inc

Cupertino, CA - Remote May '22 - August '22

Reduced failure analysis lead times by over 75% and increasing downstream mass production yields by up to 1% by introducing an ongoing feedback cycle with downstream vendors for display module assemblies
Utilized Machine Learning software on 6K+ images to detect quality anomalies that affect display module function
Worked cross functionally to conduct FA on production blocking functional issues saving $1M+ in returned units
Solved MP blocking issues within 2 weeks, using JMP Pro to conduct FA and manufacturing commonality studies
Managed the line qualification of 100+ parts/assemblies through review of quality data
Ensured alignment of Engineering Requirement Specifications (ERS) documents across multiple supply-chain nodes and introduced changes that provided a 1% improvement in downstream display module yield

Cupertino, CA - Remote May '21 - December '21

Developed an in-line Automatic Optical Inspection (AOI) device to 100% inspect raw material in stamping processes to improve manufacturing efficiency by up to 2%
Responsible for the failure analysis and corrective action implementation of process improvements on display module parts, resulting in over 9% yield improvement
Introduced and qualified new defect detection parameters for raw material AOI sampling to reduce escape by up to 20%
Led the spec relief for cosmetic defects of display module parts that result in over 3% yield improvement across multiple supply chain nodes
Drove traceability finalization for the manufacturing of high-volume small metal brackets that resulted in a 7% downstream yield improvement
Collaborated amongst cross functional teams and vendors to drive dimensional spec relief on metal brackets improving overall yield by 2%+
Responsible for data collection and analysis of Ongoing Reliability Testing (ORT) Data to assess differences in testing processes across vendor sites for 10+ different tests
Standardized ORT fixtures through introduction of new vendors to supply 5+ manufacturing locations
Led failure analysis and correlation studies using JMP 15 to identify opportunities for process improvements/development and confirm hypotheses of failures

Schematic of AOI used in stamping manufacturing of stainless steel display module parts

Waterloo, ON Sept '20 - Dec '20

Created and evaluated assessments for first-year mechanical engineering concepts (SolidWorks, AutoCAD, GD&T) to a cohort of 220+ students
Demonstrate strong organization and dedication by leading weekly review sessions to teach communication and professionalism

Toronto, ON Jan - Apr '20

Created Standard Operating Procedures (SOP) for multi-million-dollar (> $3M) manufacturing processes to ensure high quality fabrication of military/aerospace grade electrical connectors
Independently developed a user-friendly C++ software to automate the creation of process sheets resulting in annual savings of greater than $10K
Demonstrated strong project management and communication skills to successfully spearhead execution of 200+ new product launches across international production facilities
Designed over $15K worth in connector specific tooling to cut production time by over 20%
Designed and prototyped a military-grade helium leak-testing fixture, to conduct FAI testing
Streamlined production of connectors through creation of 60+ engineering specifications and change notices (ECN)

Photo of the helium leak-testing fixture for FAI testing

Photo of a 15 foot, custom design conveyor belt designed by me

St. Clements, ON May - Aug '19

Designed and developed technical drawings for industrial food grade equipment (15K+ components) to increase production yield, while meeting customer specs, safety standards, and design constraints
Demonstrated strong programming skills (VBA) to code a SolidWorks macro to automate addition of Bill of Material (BOM) requirements on drawings, saving upwards of $100K/yr
Effective communication skills shown through coordination with various sources (production workers, material vendors, sales reps) to successfully deploy 40+ projects with combined revenue of over $250K
Applied material selection knowledge to maximize safety and optimize performance

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