This project designed and built a compact, modular CNC plasma cutting system for the Brunsfield Centre at the University of Ottawa. The previous handheld plasma cutter posed safety and usability challenges, limiting student participation and slowing fabrication. By developing a computer-controlled system that mounts onto existing welding tables, the team improved safety, precision, and accessibility. The prototype integrates motion control, ESP32-based automation, and protective features such as emergency stops, while remaining cost-effective and easy to disassemble. The result is a safe, student-friendly tool that empowers hands-on learning and supports an inclusive, innovative workshop environment.
Antoine Khayat
Electrical and Electronics Engineering
Responsible for the CNC programming aspect of the plasma cutter operation.
Nelson Hidocos
Mechanical Engineering
Responsible for the mechanical design and fabrication of the plasma cutter.
Shashoti Nowaz Angona
Chemical Engineering
Served as project manager, overseeing planning, coordination, and team communication.
Alexandre Vendette
Senior Technologist, Laboratory Support
University of Ottawa – CEED (Brunsfield Centre & Manufacturing Training Centre)
Role in Project:Client & Technical Advisor for the CNC Plasma Cutter project. Provided design guidance, safety supervision, and support in fabrication planning.
First Prototype in Brunsfield Welding Area
Final electrical circuit
Opened enclosure with wiring to all components.
Testing of CNC plasma cutter with fully integrated electrical components.
Exploded CAD view of final mechanical subsystem.