When it comes to fabricating and finishing metal tubes, producers have several options. In the past, a traditional cutting lathe was used by a trained worker who cut the tubes to precise lengths and used various techniques to create finishes. Today, a rotating head cutoff machine automates most of this work and produces reliable results quickly and safely.
A Rotating Head Cutoff Machine is a type of machinery developed to replace older cutting lathes, and is commonly used in metal tube cutting and chamfering processes. These machines are designed to cut or trim materials with precision, efficiency, and speed. The key component of a rotating head cutoff machine is its servo-driven cutting head, which rotates at high speeds to make quick and accurate cuts, while the stock is held stationary. This is a reversal of the older system in which the stock was rotated on a lathe, leading to vibration that could cause burrs, nicks or cuts.
The operation of a rotating head cutoff machine is relatively straightforward. The material to be cut is placed securely between two chucks. This placement is often performed by an automated loading system that sorts and loads the raw material, cutting out another step of hand operation and speeding up the process. The cutting head, equipped with sharp blades or cutting tools, then spins rapidly and moves across the material, creating clean and precise cuts. The material is then offloaded and sorted for delivery. This process can be automated as well with the addition of offloading accessories, leading to complete automation of the system from start to finish.
The rotating head cutoff machine is ideal for cutting materials like metal bars, tubes, and pipes, with uniform precision. The rotating head allows for versatile cutting angles and shapes to be achieved with ease, as well, giving operators the entire range of fabrication at their fingertips.
There are several advantages to using a rotating head cutoff machine in manufacturing processes:
1. Precision: The high-speed rotation of the cutting head ensures accurate and consistent cuts, resulting in high-quality finished products. This is one of the biggest benefits of the rotating head cutoff machine when compared to hand finishing and fabrication.
2. Efficiency: The machine's ability to make quick cuts increases productivity and saves time in production processes. Because the machines are so versatile and easy to operate, one worker can easily handle large orders in a short amount of time.
3. Versatility: Rotating head cutoff machines can be adjusted to cut materials of various shapes, sizes, and thicknesses, making them versatile tools in different industries. Depending on the size limits of the machine, very small or very large metal tubes can be handled easily, giving these machines an astonishing range of production capabilities.
4. Safety: Rotating head cutoff machines are equipped with safety features to protect operators and prevent accidents in the workplace. When compared to old cutting lathes, rotating head cutoff machines are much safer for workers handling stock. In addition, the automation of the systems means that workers handle the product less often, leading to fewer opportunities for accidents.
Rotating head cutoff machines are valuable tools in the manufacturing and machining sectors. They offer precision, efficiency, and versatility in cutting materials to precise size and shape requirements. Best of all, the automation of a rotating head cutoff machine means that workers no longer have to be trained to make these cuts or finishes; requirements can simply be programmed into the machine, streamlining the process and producing flawless results every time.
If you want to know more about how a rotating head cutoff machine can help you with your metal tube manufacturing, give Hautau a call! We have been designing and building rotating head cutoff systems for decades, and our experienced professionals can help you build the perfect system for your needs. Give us a call today to get started!