Tooling Design

Innovative Storage Solution for A330 Wing Fairings: The Wing-Fit Bench

During heavy maintenance of the A330 fleet, wing fairings have to be removed to gain access to specific areas for testing or parts replacement.
After removal, the wing fairings were placed on a movable platform that lacked the minimum safety requirements to prevent damage to these valuable aeronautical parts.
To address this issue, an innovative storage bench was designed using SolidWorks, providing a safe and secure solution for wing fairings.
The bench was designed with soft plastic tubes and textile ropes that create a cushioned and secure fit for the wing fairings, reducing the risk of damage during storage and transportation.
The bench is also movable, allowing for easy transportation to different areas of the maintenance facility as needed.
SolidWorks allowed for accurate design and visualization before the physical construction of the storage bench, ensuring that it met all necessary safety requirements and was optimized for the storage of wing fairings.
The new storage bench helps to protect the valuable wing fairings during heavy maintenance of the A330 fleet, reducing the risk of damage and potentially saving time and money in the maintenance process.

Maintenance personnel had to be on a crouched position during the tire replacement process, which was uncomfortable and potentially hazardous for extended periods.
An ergonomic analysis was conducted to identify a solution for this issue, and it was determined that a higher support point was needed to improve the work posture.
A hydraulic lift table was used as the base for the solution, which allowed for easy height adjustment as needed.
An integrated tube design was developed and incorporated into the table, which provided a secure and stable support point for the wheel assembly at the proper height.
The new solution improved the comfort and safety of maintenance personnel during the tire replacement process, which could lead to better job satisfaction and potentially lower the risk of workplace injuries.
SolidWorks was the primary tool used for modeling the structure, allowing for accurate design and visualization before the physical construction of the workbench.

Enhancing NDT Dye Penetrant Inspection: Designing a Cabin for A320 Wheels
Speeding Up and Improving Reliability: A New Cabin for A320 Wheel Inspection
Streamlining Aircraft Maintenance: NDT Inspection Cabin for A320 Wheels
Cabin designed to improve the NDT dye penetrant inspection process of A320 wheels
Cabin allows for easier spreading of required developer powder on all surfaces to be inspected
SolidWorks used for the modeling and design of the project
Designed to accelerate the inspection process and improve reliability of results
Aiming to streamline aircraft maintenance and ensure safe operation

Designing a solution for A330 fleet maintenance: A ladder for MLG pintle pin greasing
Improved maintenance efficiency: Facilitating access to greasing points at a height of 3 meters
Space optimization: The ladder design takes into account the space limitation for the maintenance operation
Safety is a priority: Solid mechanics calculations were performed to ensure the ladder structure is safe to use
Using SolidWorks: The ladder was designed with SolidWorks modeling software, ensuring precision and accuracy in the design process.

During A320 MLG dressing leg replacement, an old pintle bearing had to be removed and reinstalled on the new leg.
Disassembling the pintle bearing required a spider rotor tool, which was not readily available.
To create the tool, a 3D Scanner gun was used to take the shape of the pintle bearing nut, allowing for the creation of a 3D model in SolidWorks.
Using the 3D model, the spider rotor tool was designed and then manufactured on a CNC machine.
The tool was created from a steel cube, ensuring durability and strength during use.
This innovative solution allowed for the safe and efficient removal and installation of the pintle bearing during MLG dressing leg replacement, reducing the risk of damage to the part and improving overall maintenance efficiency.
The use of 3D scanning and CNC manufacturing also highlights the use of advanced technology in solving maintenance problems.

Design a structure that allows for the accommodation of a roll of fabric, preventing contamination from external agents.
Provide a more convenient and immediate arrangement for users within the workshop.
This type of roll is commonly used in workshops and hangar areas where cleanliness of components or personnel is crucial.
The goal is to implement this design in other remaining areas in the future, optimizing the use of consumable materials.

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