Active Pharmaceutical Ingredient (API) manufacturing involves batch reaction, work-up, distillation, crystallization, hydrogenation, layer separation, filtration and drying as unit processes. Again, batch reaction involves heating and cooling stages ranging from -10°C to +350°C.

Traditionally, this was being done with multiple utilities such as chilled brine, chilled water, cooling water, hot water, low pressure steam, high pressure steam, thermic fluid etc.

We are manufacturing packed bed type and sieve tray scrubbers used for various industrial gases like Hcl, SO2/SO3, Chlorine and NOx.

We are designing scrubber system as per pollution control board norms. We are supplying scrubber systems including gas collecting hoods, ducting net work, scrubber with recirculation pump & piping, centrifugal exhaust blower and chimney. We carry out turn key order for the design, supply and installation of scrubber system to provide total solution for hazardous gases.

We are manufacturing scrubber system from 100 M3/HR TO 1,00,000 M3/HR using FRP, PP+FRP, and PVC+FRP material of construction. Our scrubber system is widely uses in chemical, pharmaceutical, dyes, steel pickling and other chemical processing plants.

Hamdled Gases In Scrubber: Hcl, SO2/SO3, Chlorine and NOx.

Types of Scrubber: Packed Bed Scrubber, Sieve Trey Scrubber, Ventury Scrubber, Vent Scrubber

What are you trying to separate? Solids, liquid-liquid, solid-liquid, gases – depending on the phases and materials involved, EPIC will help you select the best separation technology for your pilot plant.

The major types of separation technologies that are used in pilot plants are listed below, such as a distillation pilot plant or absorption systems. We work with a variety of technologies and industries, and will help you evaluate both the commercial and technical viability of your separation plant project.

Distillation Pilot Plant Design

Our scale-up experts integrate many types of distillation systems into our demonstration and pilot plants. Taking advantage of differences in boiling points and other chemical properties of solutions, distillation applications are a common and efficient way to separate two substances.

From small columns as a part of the overall system to complete distillation pilot plants, EPIC will scale and integrate a solution that meets your budget and process goals. We work with a variety of distillation technologies, including:

Types of Distillation:

· Azeotropic distillation

· Batch distillation

· Extractive distillation

· Flash distillation

· Fractional distillation

· Reactive distillation

· Solvent Recovery

· Simple distillation

· Steady-state (continuous) distillation

· Steam distillation

· Vacuum distillation

The evaporator duty is separated into stages operating at different temperatures. External heat drives the first effect of the evaporator with subsequent effects being driven by vapor generated from the previous higher temperature effect.

Multi effect evaporators are used in to zero discharge equipment for waste water treatment. Multi effect evaporator is a series of single effect evaporators, where the steam is used for direct heating in one effect only & the feed flow in a liner way passes through all the single stage evaporators.

In multistage flash evaporators the product flow through the tubes of all stages (i.e. from last stage to first stage), where the liquid is heated gradually by the vapor condensed in all the stages. The distillate is collected from all the condensers to the last stage condenser & from here it is discharged by the distillate pump.

Multi effect evaporator divided in to three categories on the basis of feed direction.

Forward feed multi effect evaporator

Backward feed multi effect evaporator

Mixed feed multi effect evaporator