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Reverse and ReEngineering

Reverse engineering (RE) is a new concept that denotes the process of generating engineering design data from existing components. RE is used to describe the process in which product development follows a reverse order. It is also known as back engineering /backward engineering which is entirely different from forwarding engineering. Rather than the conventional production drawing as input, in RE the existing product is the starting point.


RREVA - A NEW GEN ESTABLISHMENT FOR REVERSE ENGINEERING



RE has applications in the following fields like automotive systems, Mechanical design, consumer products, microchips, chemicals, and electronics in software engineering. For example, when a new product comes to market, competing manufacturers may buy one of the products and disassemble it to learn how it was built and how it works. In some situations, designers give a shape to their ideas by using clay, plaster, wood, or foam rubber, but a computer-aided design (CAD) model is needed to manufacture the part. Growing global competition requires manufacturers to deliver more competitive products with better quality and lower prices. One of the most important and challenging tasks faced by manufacturing industries is a substantial reduction of product development time. The traditional methods of making patterns and molds with complex problems are inefficient in the current competitive world. Hence, another reason for RE is to reduce product development time.


MAJOR REASONS FOR SELECTING RE

1. The original manufacturer of a product neither produces a product nor exists, but a customer needs the product.

2. There is inadequate documentation of the original design or it may be lost.

3. Some bad features of a product need to be designed out.

4. To strengthen the good features of a product based on long-term usage of the product.

5. To analyze the good and worst features of a competitor’s product.

6. The original CAD model is not sufficient to support modifications or current manufacturing methods.

7. To update obsolete materials or antiquated manufacturing processes with more current, less-expensive technology.

RE enables the duplication of an existing part by capturing the component’s physical dimensions, features, and material properties. Before attempting RE, life-cycle analysis and cost/benefit analysis should be conducted to justify the RE projects. RE is typically cost-effective only if the items to be reverse engineered reflect a high investment or mass production. RE of the part may be attempted even though it is not cost-effective, but if a part is essentially required.

RE of mechanical parts involves, acquiring three-dimensional position data in the point cloud using CMM, laser scanners, or computed tomography (CT). Representing the geometry of the part in terms of surface points is the first step in creating parametric surface patches.






In general, reengineering is not shorthand terminology for RE but is, in and of itself, a viable, useful method of improving systems. Reengineering is defined as a system that changes the underlying technology of a system without affecting the overall function. This is done to improve the effectiveness and efficiency of the technicians who must modify the system. Both data definitions and process logic can be reengineered.


TAMBARAM,CHENNAI | 9566148223

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