E-PLAN DESIGN TRAINING
OUR TRAINING PROGRAMS
INDUSTRIAL ROBOTICS
POST GRADUATION DIPLOMA IN INDUSTRIAL AND EMBEDDED ROBOTICS PROGRAMMER (PGDRP)
COURSE CONTENT
COURSE CONTENT
Electronics Basics
Electrical Basics
Instrumentation
Micro-controller
Embedded C
Robotics
Hydraulic Systems
Pneumatic Systems
Pneumatics Robot
AC DRIVES
PLC
SCADA
HMI
Practical on
PLC Base Pneumatic Robot
PLC Base Pneumatic Pick & Place robot as per the weight
Micro-controller Base Vehicle
Micro-controller base Pick and place robot
Micro-controller baseline following base robotic car
*************************************************
ELECTRONICS BASICS
Resistors
Transformer
IR sensors
LCD
Switches
Diodes
Transistors
Ultrasonic sensors
Relay
Buzzers
LED
ELECTRICAL BASICS
Single phase & three-phase supply system phase,
Neutral, earth wire.
Basic principle of electromagnetic relay.
NO/NC and power contacts
Power circuit & control circuit
Use of NO/NC contacts in control & power circuit (for experiments on control relay)
Hold on circuit (one experiment on contaizer)
One out-put to be controlled from two push button stations (one experiment)
D.O. L. starter (one experiment)
Interlocking (Two experiments)
Use of timer (One experiment)
Star delta starter (One experiment)
Use of level sensor (One experiment)
SUPERVISORY CONTROL & DATA ACQUISITION (SCADA)
for remote operations and control of robots
Creating a new SCADA application
Creating a Database of Tags
Creating & editing graphic displays with animation.
Creating Real-time & Historical Trends
Creating Alarms & Events
Writing logic through script
Connectivity with PLC
Connectivity between software (Excel)
Troubleshooting the application
INSTRUMENTATION
Measurement Definition
Static & Dynamic Characteristics
Pressure Measurement
Flow, Level, Temp. Measurement
All Transmitters (2, 3, 4 wire) & Process Connection
Process Control
Cascade
Feed Forward, Feedback
Ratio, Spilt Ratio
Motor and motor control using VF DRIVES
Basics of Motor.
Basics to AC Drives
Selection Criteria of drives
Performance of VFD-based systems
Configuration of parameters
Fault analysis / Diagnostics
PROGRAMMABLE LOGIC CONTROLLER (PLC) – ALLEN BRADLEY
Robot controllers and dedicated programming
Introduction to PLC hardware
Architectural Evolution of PLC
Role of PLC in Automation
PLC fundamental
Block Diagram of PLC)
Detail information about PLC component
Power supply, CPU, I/O Modules
Communication Cards
Various range available in PLC
Type of inputs & Outputs
Source sink Concept in PLC
Concept of Flags
Scan cycle execution
Introduction of PLC software
Addressing Concepts
Programming instruction arithmetic & logical
Load. and / or, out / and Read / write
Compare / Add / Sub, Or – Block
Leading edge , trailing edge instructions
Move block application, Timer Blocks & Counter block programming
Advance Instruction
File handling
Comment functions
Master control/set/reset function
Upload, Download
Monitoring programming
Standard Procedure to be followed in writing/writing ladder etc
Hands-on experience in writing programs
Creating / Editing a ladder logic
Monitoring / Modifying data table values
Forcing I/P & O/P
Troubleshooting and fault diagnostics of PLC
Documenting the project
HUMAN MACHINE INTERFACE (HMI)
for remote operation of robots
Introduction to HMI
Interfacing & Networking with PLC’s
Creating Screen
Creating Tag Database
Navigation between Screens
User Input/Outputs Display
Function Keys
Uploading/downloading application
Troubleshooting/Maint.
MICRO-CONTROLLER DESIGN USING ASSEMBLY LANGUAGE – Controller of Robot
Pin Diagram, Block Diagram 8085 and 8051,
Timing Clock, Reset circuitry
Memory Architecture
Addressing Modes
Instruction set, Interfacing of LED
Interfacing single seven-segment display,
Multiplexing of four seven-segment displays & Counter application
Key-pad scanning without interrupt
Timer and Interrupt structure
Interrupt-based Display Driver for seven-segment
Interrupt based hex -keypad Driver
Development of directory structure
Introduction to conditional assembly structure
Software & Hardware drivers for LCD
UART, RS232 interface, null modem configuration, Stopwatch on hyper terminal.
EMBEDDED C–Robot controlling Programs
Introduction to C programming,
Data types,
Format specifiers, Qualifiers, Operators, decision control structure,
Loop control structure, Functions.
Arrays, strings, storage classes. Pointers, Structures
Arithmetic operation on Character,
Type casting,
Creating a header file,
Use of Global variables.
More examples on pointers, Call by Value, Call by Reference,
More examples on two-dimensional pointers, Dynamic memory allocation.
File handling in C,
More examples on String, Dynamic memory allocation for string.
More examples on Structures, Array of structures.
C for 8051, introduction to SPJ compiler.
Interfacing of LCD Display
Interfacing of Seven-segment display.
Interfacing of Keypad and LCD.
Interfacing of Keypad and seven-segment display
ROBOTICS –
The movement of Robots In various directions
Introduction
DC Motor
Applications of DC Motor in Robotics
Theory of DC Motor
Hardware and Software Interface of DC Motor
Demonstration of DC Motor on Robotic Kit
Stepper Motor
Theory of Stepper Motor
Hardware and software Interface of Stepper
Motor
Demonstration of Stepper Motor on Robotic Kit
Applications of Stepper Motor
Servo Motor
Theory of Servo Motor
Hardware and Software Interface of Servo Motor
Applications of Servo Motor
Demonstration of Servo Motor on Robotic Kit
Sensors
Theory of various Sensors
Hardware and Software Interface of Touch and Light Sensor]
Applications of Sensors
Demonstration of Sensors on Robotic Kit