Course Curriculum
Overview:
This course is designed for fresh Diploma / B.E. Mechanical Engineers and CAD Working Professionals who wish to start their career in BIW Fixture Design using CATIA Software. Students will be trained on CATIA Software on the modules like Sketcher, Part
Modeling, Assembly, Drafting / Detailing, Surfacing and Sheet metal.
Course, after finishing CATIA Training, Student undergoes 3 Months extensive industrial training on BIW Fixture Design on industrial live projects and hands on experience in manufacturing the Fixtures.
Students are expected to work on 2D detailing and 3D design of Fixtures on industrial projects.
Chapter 1: Introduction to BIW
What is BIW?
What are jigs & fixtures? Types of FixturesImportance of fixtures in Automotive 3-2-1 PrincipleConcept of carline BIW part details Machining processes used in Fixtures Nomenclature used in
Introduction to 2D detailing of fixtures
Different terms & nomenclature used in drafting GD&T used for different parts.
Creation of 2D drawings for different customers Preparing Flame Cut
Creation of Bill of Materials(BOM) Standard part drawings
Standard parts & brought out items creation.
Detailing of Unit GA Adding Grid lines Section id Details Creating Balloons on GA
Label Info & Revision Notes Detailing of Support Mylar Adding Material
Detailing of Clamp Mylar Detailing of Blade/Dolly Plate Detailing of Fabricated Riser
Detailing of Base Structure
Location & Clamp Plan
Weld Spot distribution & Weld gun Study Introduction to 3D design Parts & Nomenclature Introduction to Clamp Unit, Pin Unit, Base Part Modeling & Assembly Design & Drafting of Base. Creation of Hole Chart
Design & Detailing Of Material Handling Equipment's (Trolley)
Design of Clamp Unit
Clamp Cylinder Load Calculations Design of Pin Unit Creation Pivot Point For Pin on Clamp Unit Designing Mylar at Carline Position Adding Hardware's Design of Slide Unit Rail selection Method Methodology for Geo Welding Fixture Design Design of Truncation used for Stud Welding
Design Methodology for Geo Grippers and Material Handling Grippers