The film pallet is a boon for securing and protecting the shipment. However, misusing it can create inefficiency, damage the products, and add extra expense. Preventing these common mistakes can enhance load stability, reduce waste, and cut packaging costs. 

Below, we will explore 10 Pallet Film mistakes to avoid when using Pallet Film in Ontario. 

1. Using the Incorrect Type of Pallet Film

All pallet films are not created equal. Selecting the wrong type—cast, blown, or pre-stretched—may result in inadequate load containment or too much material usage. Blown stretch wrap film is more puncture-resistant and is best used on loads with sharp edges. Cast film gives better clarity and quiet unwinding and is, therefore, more suited for warehouse environments where transparency and noise elimination are of high concern. Pre-stretched film takes less effort when applied and is more cost-effective. Determine your shipping requirements before choosing the most suitable film type.

2. Overstretching or Under Stretching the Film

Pallet stretch wrap is intended to stretch to a certain percentage for maximum load containment. Overstretching weakens the film, decreasing its holding force, while under-stretching leads to wasteful material usage and poor load stability. Most companies do not calibrate their stretch wrap machines properly, resulting in uneven tension. A pre-stretching machine can help correct the tension and maximize material use. When manually applying the film, ensure the wrap is stretched evenly without too much slack or stress.

3. Overlooking Load Weight and Size

Using the same stretch wrap film on all pallet loads creates security problems. Heavy or oddly shaped loads need higher gauge film or reinforcement layers. Small, evenly stacked pallets might only need light-duty film, but heavy or uneven loads require additional layers or reinforced wrap to avoid shifting in transit. Inadequate film strength matched to load weight raises the possibility of damage and possible loss of money.

4. Wrapping Too Loose or Too Tight

Inconsistent tensioning reduces the integrity of palletized goods. Wrapping too loosely makes loads unstable and likely to shift or fall. Excessive tightness, however, can be too harsh and ruin products, particularly those packed in delicate boxes. Inconsistent wrapping also produces weak points within the containment and can tear it apart. To wrap pallets by hand, use firm yet consistent pressure along the application process. If wrapping with a stretch wrap machine, ensure that tension settings are adjusted for the type of load.

5. Failing to Secure the Base Adequately

An unstable base elevates the danger of shifting and toppling. Always wrap the bottom of the pallet at least three times to anchor the load securely. This discourages slippage and holds the film securely against the base. Most companies neglect this crucial step, resulting in unstable loads. Moreover, ensure that the film stretches below the surface of the pallet to join the base and the load together as a composite unit for extra protection.

6. Excessive Use of Layers of Wrap

Although securing loads is essential, overwrapping is wasteful and costly without necessarily enhancing stability. A few companies use multiple layers of film as a matter of routine rather than need. New high-performance stretch wrap films in Ontario provide greater strength, so fewer layers can achieve the same security. Evaluate the efficiency of your wrapping method to balance stability and material usage.

7. Not Accounting for Environmental Conditions

Changes in temperature, humidity, and exposure to UV lights have the usual effects on pallet film. Cold conditions cause the film to become brittle and crack; on the other hand, extremely hot temperatures reduce the flexibility of the film. High humidity can adversely affect the adhesion of the film, thereby causing poor containment. Long-term exposure to UV light impairs film integrity, which can significantly affect pallets stored outdoors. Selecting an appropriate movie according to the environmental conditions will ensure excellent durability and performance.

8. Disregarding Proper Pallet Film Storage

Exposure of pallet film to direct sunlight, humidity, or dust causes its quality to deteriorate. Wrong storage causes material degradation, making the film more susceptible to tearing. Store rolls in a dry, clean location remote from extreme temperatures. Storage in the original packaging avoids contamination and maintains the stretchability of the film. Check stored film regularly for damage marks before use.

9. Failure to Maintain Equipment

To achieve the maximum possible performance with a stretch-wrapping machine, routine maintenance should be conducted. Dull rollers, improper tensioning conditions, and bad pre-stretches cause inferior wrapping and become a higher-cost source. Most companies neglect regular inspections, which can cause machine inefficiencies that waste film and undermine load security. Create a maintenance routine that involves inspecting worn parts, lubricating moving parts, and re-calibrating tension settings.

10. Ignoring Film Thickness and Quality

Employing low-grade or improperly measured film leads to more frequent tearing and inadequate containment. The thinner film can lower initial cost, but in most cases, it needs additional layers to provide the desired load stability, erasing the cost-benefit. High-quality stretch film from Ontario manufacturers provides robust and economical solutions for various applications. Premium film investment minimizes waste, improves efficiency, and offers excellent package protection.

A Nutshell 

Avoiding these ordinary pallet film Ontario application pitfalls ensures strong, secure shipments that save money and reduce material waste. Proper film selection, adherence to application techniques, and attention to environmental conditions will help improve packaging efficiency. To improve your shipping operations, review your wrapping process regularly, train staff in best practices, and invest in quality materials. Whether your products are light or heavy, stick to a good pallet-film strategy to keep them safe and minimize unnecessary expenditure.