Once I have submitted my thesis and pending publications I will be able to share more about my Masters research on this website.
Working under Prof Carolyn Ren with the help PhD student Run Ze Gao I performed R&D work to bring the initial proof of concept with a technological readiness level (TRL) of 3 to a TRL of 5-6.
In this image the active compression is the distal forearm-wrist region is being analyzed using a Tekscan sensor.
This prototype had a strain limiting outer region increasing actuation efficiency but limited mobility greatly.
An image of the solidworks assembly for the microfluidic chips. This mold greatly increased rapid prototyping ability as small fast 3D printable positive molds could be printed instead of the entire mold
These soft micro chips were modeled and simulated to control the inflation sequence of the garment.
Using auto cad and a water jet CNC I manufactured this template which was used to fabricate the flexible balloon actuators.
This shows the internal actuators of the compressions garment and the silicon tubing of an early sleeve.
Hand soldered perfboard with two motor/solenoid controllers and a PID feedback pressure sensor seen in the bottom right of the image.
To test and characterize the microfluidic chip inflation 16 MPRLS pressure sensors connected to two multiplexers and an Arduino Uno.
Our goal as a team was to develop a soft silicone based exoskeleton for hand mobility alongside the biomechatronics club.
In the video to the left; our second iteration of the finger actuator is being inflated with a constant pressure air supply. Demonstration the actuation motion.
Using a 3 piece PLA plastic mold assembly we mold two halves of the actuator at a time with them being bonded together later on using either plasma bonding.
In the picture to the right a bottom female mold is shown in preparation for silicone pouring with multiple layers of mold released cured.
To ensure full feature molding and to reduce bubble formation the silicon is initially injecting using a syringe into the mold.
It is then degassed using a vacuum chamber to reduce and bubbles generated through the injection process.
An early prototype of the soft finger actuator.
From this design we learned a great deal of the mold design and molding process allowing us to significantly improve the speed of production and quality of the final part.