If there is one thing we have learned over the years, it is that no amount of technology can replace the human touch. That is why we hire only the most qualified individuals to serve on our team. We look for people that share our philosophy that your business is our business.
Our team of diversely skilled professionals continuously push themselves to learn & evolve so that we may help you conquer each new challenge on the road to success.
3D Printing Services
TCS 3D printing provides 3D printing service. We can 3D print your scan data or 3D model in different materials and in best quality possible.
What is 3D Printing?
Additive manufacturing or 3D printing is a process of making a three-dimensional solid object of virtually any shape from a digital model. 3D printing is achieved using an additive process, where successive layers of material are laid down in different shapes.
Welcome, let’s see what we can print for you!
TCS CAD prints your models in 3D easily!
TCS CAD has FDM and SLS 3D printers for all of your needs!
We are focused on present to you the best quality for your 3D printed models and work with the best advances as of now accessible available. Fast Prototyping has a genuine significance for us. We are quick & productive. Find our administrations and transfer your record for a period and expense estimation.
The Advantages of 3D Printing
1. 3D printing provides a wide variety of manufactured products, including customizable products and even an individual’s personal designs.
2. Rapid Prototyping:Products can more quickly go from just a design to an actual prototype.
3. Just like the previous advantage, the manufacturing speed for a large number of final products is equally fast.
4. Despite the fact that the introductory setup expenses are higher, 3D printing has gotten to be less expensive than modest work in underdeveloped nations. Also, the expenses of 3D printing are as yet diminishing, with the capability of 3D printers in homes sooner rather than later. Moreover, the expenses of tweaked items are the same for large scale manufacturing products.
5. With conventional assembling innovations, it is much quicker and less expensive to make extra items that you presumably realize that you will in the long run need. However with 3D printing, just items that are sold should be produced, in this manner warehousing of abundance stock is fundamentally less needed.
6. One of the imaginative items that 3D printing may give is the assembling of adaptable human body parts or organs. While these utilization are still test, the potential focal points are immense. Envision specialists rapidly building and supplanting discriminating organs, for example, the heart, lungs, or liver that will have no possibility of giver dismissal, since the organs will be constructed utilizing the patients exceptional characters and DNA.
3D scanning service is the procedure of changing over physical items into exact computerized models & empowers you to rapidly and precisely catch your object’s shape and geometries. This procedure supplies you with a complete computerized representation of your part to be utilized for figuring out, quality examination or anytime of a commonplace assembling cycle.
3D printing has made it conceivable to add to 3D articles from 2D plans. Presently, with 3D filtering administrations, the opposite procedure is additionally conceivable as 3D items can be examined to create their computerized plans. At TCS Cad, we are focused on giving exact advanced models with the goal that they can figure out their items. We make utilization of laser scanners and organized light scanners alongside different instruments to precisely catch shape and geometry of the item. Our 3D checking administrations Melbourne Australia are composed in a manner that customers are furnished with astounding computerized models at sensible rates. We give 3D examining administrations on location as well.
TCS CAD gives 3D scanning services by utilizing structured light scanners and laser scanners. Energy CAD uses the Range 7 and Vivid 9i 3D laser scanners and additionally a mixed bag of different apparatuses for information gathering. Particular programming projects are utilized to adjust the distinctive point mists together. The last information set can then be post prepared to the sought document position for the client’s application.
We use cutting edge non-contact, laser based equipment and programming examining innovation that creates very precise sweep information. The blend of driving edge innovation and low overhead permits us to offer superb 3D filtering and advanced figuring out administrations at a much lower cost.
Figuring out, dimensional investigation, and 3D scanning in India are performed either on location or at our office.
We check the items up to 200 cubic centimeters.
We likewise give the 3D printed parts from post handled output information.
What is 3D scanning? -How much time it takes for 3D scanning and final desired output?
Scan process usually takes 2-3 hrs for precise 3d scanning then we post process on raw data (points cloud) to make fully parametric 3d model which can be modified later. So considering scanning and post processing we provide the output to you in less than 5 hrs. (Sometimes if we are busy in previous work or having multiple orders then we will make sure that your work will be completed & delivered to you in 24 hrs.)
Why use 3D scanning?
3D scanning services can be used in almost any engineering process and setting, and as a result there are many different ways that the data obtained can benefit you. It makes digital copy of physical part. 3D scanning is useful in reverse Engineering or quality inspection, Rapid Prototyping, Computer Aided Engineering (CAE) & Digital archiving.
Benefits of 3D scanning:
Rapid data capture, Shortened production cycles, Increased manufacturing, efficiency Improved, product quality
Services we provide:
High-accuracy 3D scanning Onsite 3D scanning of large objects Face and body scanning Reverse engineering to native CAD formats Dimensional inspection Rapid prototyping
From 3D scanning we provide different file formats as an output:
File Formats We Deliver:
Native, fully-parametric 3D CAD: SolidWorks, ProE Wildfire, Siemens NX, Autodesk, Inventor, Neutral CAD: .x_t, .x_b, .igs, .stp, .satPolygon models: .stl, .obj, .3ds, .wrl, .dxf, .colladaInspection reports: .pdf, .xls
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MANUFACTURING:
3D scanning is widely used in manufacturing industry.
Main areas in Manufacturing industry are
Die & Mould Design and Modifications:
3D Scanning helps in designing dies and mould. 3D Scanning is also used to make modifications in existing die or moulds.
INSPECTION:
3D scanning is used to check accuracy of first manufactured product.First manufactured part is 3D scanned and scanned data is compared to CAD data for any possible error.
CONSUMER PRODUCTS:
3D Scanning reduces the time involved in creating new CAD data for new product. Instead of making new CAD data for new product, 3D scanning allows to scan existing product and modify it later, so 3D scanning reduces product design time greatly.
OTHER:
3D scanning helps to preserve historical objects into digital form.
It is used to digitize Sculptures, art & architectural work.
3D scanning is now growing its applications in healthcare.
1. What is 3D scanner?
A 3D scanner is a device that analyzes a real-world object or environment to collect data on its shape and appearance.
2. What is 3D scanning?
3D scanning is the process of converting physical objects into precise digital 3D models.
3. How 3D scanning works?
3D scanning is done by device called 3D scanner. The 3D laser scanners are differentiated by how they take measurements of physical objects.
Some major 3D scanning techniques are described below:
a) 3D Laser Scanning: In 3D laser scanners laser is used to measure real world objects. Different methods used are
Laser triangulation is accomplished by projecting a laser line or point onto an object and then capturing its reflection with a sensor located at a known distance from the laser’s source. The resulting reflection angle can be interpreted to yield 3D measurements of the part.Time of flight laser scanners emit pulse of laser light which is reflected back from object. This reflected laser is detected by sensor and time between laser emission and detection is calculated. This time is compared with known laser light speed and distance of object is calculated.Phase shift laser scanners works similar to time of flight scanners. In this phase shift of reflected laser is compared to standard laser phase.
b) White Light Scanning (structured light scanning): A white light scanner is a camera and scanner combination that creates a 3D scan of an object, primarily by using white light. The white light scanner has to take many pictures to correctly assemble a 3D model, and the scanner may be manual or automatic. A fringe pattern, or a black-and-white line pattern, is used to ensure accuracy, to add contrast and to measure the object during the scan. Before pictures can be taken, dots and points are manually added to the object so the computer can correctly compile the object in 3D space.
4. What types of 3D scanners you use?
TCS CAD provides 3D scanning services using non-contact structured light scanners and laser scanners. TCS CAD utilizes the Range 7 and Vivid 9i 3D laser as well as a variety of other tools for data collection.
Specialized softwares are used to align or register the different point clouds together. The final data set can then be post processed to the desired file format for the customers application.
5. What is maximum size of object you can scan?
We scan the objects up to 200 cubic centimeters.
6. How much time it takes for 3D scanning and final desired output?
Scan process usually takes 2-3 hrs. for precise 3d scanning then we post process on raw data (points cloud) to make fully parametric 3d model which can be modified later. So considering scanning and post processing we provide the output to you in less than 5 hrs. (Sometimes if we are busy in previous work or having multiple orders then we will make sure that your work will be completed & delivered to you in 24 hrs.)
7. Will you do 3D scanning onsite?
Yes, if parts are too big to transport to our facility then we can scan the parts onsite.
8. What file formats you provide as an output?
File Formats We Deliver:
Native, fully-parametric 3D CAD: SolidWorks, ProE Wildfire, Siemens NX, Autodesk InventorNeutral CAD: .x_t, .x_b, .igs, .stp, .satPolygon models: .stl, .obj, .3ds, .wrl, .dxf, .colladaInspection reports: .pdf, .xls
9. What are the benefits of 3D scanning?
instant 3D image time saving detecting areas of poor product performance enhancing a products design accurate measurements of an object offers cost benefits for metal fabricating and sheet-metal forming provides documentation to evaluate a product for quality inspection and re-design
10. How can I 3D print my scanned part? Can you provide me 3D printed part?
Yes. We provide 3D printing services.
Fabrication
Fabrication is a process related to manufacturing process. A part or design is made from raw into a final model. Fabrication is a popular manufacturing process for making final product.
As we are moving towards advanced technology, fabrication is also possible through Computer Aided Design (CAD) software. Digital model can be fabricated to a physical part by putting layer by layer of raw materials. Computer Numeric Control (CNC) mill is one of the machine of fabrication process used to interprets 2D vector drawing and 3D modeling.
3D Printers is a machine that uses a variety of methods to assemble physical versions of object. CAD software allows designers to produce material digitally. Digitally fabricated models are created through distinguished software packages. Digital fabrication is used preferred by various sectors like construction and architecture among others. You can hire CAD services providers for your project.
TCS CAD Services is a CAD services provider for companies. We understand that our clients always want to develop effective methods to reduce the cycle time of product design. We help companies automate their design process by creating a “model” of parts and assemblies, which reduces the product design cycle considerably. You can expect to save time and money while achieving a competitive advantage in your industry.
Laser Cutting Process
Computer Aided Design software have made many processes simpler. Earlier, the manufacturing processes use to take time due to its lengthy procedures. Now, these processes are done though CAD software making it easy for people. Various industries have started using CAD for their business.
Light amplification by stimulated emission of radiation or laser is a device that emits light through a process of optical amplification. Spatial coherence allows a laser to be focused to a tight spot, enabling applications such as laser cutting and lithography.
Laser cutting is a technology that uses a laser to cut materials. A typical commercial laser for cutting materials would involve a motion control system to follow a CNC or G-code of the pattern to be cut onto the material. Materials like stainless steel, Aluminum, Titanium and Plywood among others can be cut using laser. There are three types of laser in laser cutting mainly CO2, Nd and Nd-YAG.
TCS CAD Services provides CAD services to the companies. At TCS CAD services engineers can take your product from drawings on paper with the 3D modelling solutions for manufacturing, while your engineers continue to focus on current projects.
Reverse Engineering
TCS CAD reverse engineering to generate data from any physical component whose size data are unavailable. This reverse engineering can save considerable time and resources.Our designers are skilled in creating 3D models, manufacturing drawings and generating manufacturing data from any given physical products / components, assemblies, detail drawings.
Drafting and detailing
We ensure the generation of layout and assembly of products to ANSI, ASME, BIS, DIN, JIS and ISO or any other standard other specific client.
Virtual Prototyping
We offer our services 3D CAD modeling in the design of control mechanism, motor-related compressor, valves, blades, transmission simulations, virtual prototyping and validation of the functional test of dynamic systems.
What is reverse engineering?
Engineering is the profession involved in the design, manufacture, construction and maintenance of products, systems and structures. At a higher level, there are two types of engineering: forward engineering and reverse engineering.
Before engineering is the traditional process of moving from high-level abstractions and logical designs of the implementation of a physical system. In some situations, there may be a physical part, without any technical details, such as drawings, bills of materials, or without engineering data, such as thermal and electrical properties.
The process of duplicating an existing component, sub assembly, or product, without the aid of drawings, documentation, or a computer model known as reverse engineering.
Reverse engineering can be considered as the process of analyzing a system to:
Identify system components and their interrelationships Create representations of the system in another form or a higher level of abstraction Create the physical representation of this system Reverse engineering is very common in fields as diverse as software engineering, entertainment, automotive, consumer products, chips, chemicals, electronics and mechanical design. For example, when a new machine comes on the market, competing manufacturers can buy a machine and remove the d’apprendre how it was built and how it works. A chemical company can use reverse engineering to defeat a patent on the manufacturing process of a competitor. In civil engineering, bridge design and construction are copied from past successes there will be less chance of catastrophic failure. Software engineering, source code is often a variation of the source code of other good.In some situations, designers give form to their ideas using clay, plaster, wood, rubber or foam, but a CAD model is necessary for the manufacture of the part. As products become more organic in form, the design in CAD may be difficult or impossible. There is no guarantee that the CAD model will be acceptable close to the sculpted model. Reverse engineering provides a solution to this problem because the physical model is the source of information for the CAD model. This is also known as CAD-part process.Another reason for reverse engineering is to compress product development time. In the highly competitive global marketplace, manufacturers are constantly looking for ways to shorten time to market a new product. Rapid product development (RPD) refers to recently developed technologies and techniques that help manufacturers and designers to meet the requirements of product development time reduced. For example, injection molding companies must drastically reduce the tool and die development time. Using reverse engineering, product, or three-dimensional model can be quickly captured in digital form, remodeled, and exported for rapid prototyping / tooling or rapid manufacturing.
The reasons for reverse engineering a part or product: The original manufacturer of a product no longer produces a product There is inadequate documentation of the original design The original manufacturer no longer exists, but a customer needs the product The original design document was lost or never existed Some bad features of a product should be designed out. For example, excessive wear could indicate whether a product should be improved To strengthen the good characteristics of a product based on the long-term use of the product To analyze the characteristics of good and bad competitors products To explore new avenues to improve product performance and functionality To win the methods of bench marking competitive products to understand and develop better products The original CAD model is not enough to make any changes or current manufacturing methods The home provider is unable or unwilling to provide additional rooms The original equipment manufacturers are either unwilling or unable to provide spare parts, or the cost of inflated demand for single source parts To update obsolete materials or antiquated manufacturing processes with more current, less expensive technology.
Reverse engineering allows the duplication of an existing part in capturing the physical dimensions of the component, the characteristics and properties of materials. Before attempting to reverse engineer a well-planned life cycle and cost / benefit analysis should be performed to justify the reverse engineering projects. Reverse engineering is generally profitable only if the elements to reverse engineer an investment will be high or reproduced in large quantities. Reverse Engineering a party may be tempted, even if it is not profitable, if the room is absolutely necessary and is mission critical to a system.
We can say that reverse engineering starts with the product and working through the design process in reverse to achieve a product definition statement (PDS). In doing so, he discovered as much information as possible about the design ideas that have been used to produce a particular product.
Benefits of outsourcing reverse engineering in the preparation of Detail and Design, Inc.
The major advantage of our services is that you get qualified engineers to work on your projects quickly and affordably. You can benefit from our services for:
Get a complete overview of competing products Analyze your products and parts in detail to develop the most effective development plan Improve product quality Developing comprehensive product documentation and 3D models modifiable catering to modern manufacturing standards Reduce the costs of product development by building prototypes in digital format Minimize time to market faster prototype testing and development process optimized Improve the agility of your organization to market trends and consumer demands Meeting the needs and regulatory requirements of the patent application submission for your products Increased emphasis on improving product feature while our skilled resources to create 3D drawings.
Detail drafting and design, reverse engineering services Inc:
The accuracy depends on the reverse engineering process for the different parts of the product. Detail drafting and Design, Inc. team has years of experience in the construction of technical drawings, 3D models and 2D scanning, which is a clear distinction from other engineering companies around.
Our reverse engineering services include:
Detailed analysis dimensions / geometry Analysis of materials and surface Electrical analysis Inspection of quality control Manufacturability Analysis Prototyping Design for manufacturing (DFM) analysis 2D and 3D drawings.
Mechanical 2D Drafting Services include:
Orthographic, axonometric perspective projection from 3D models details of 2D assemblies 2D or vice versa Corrections to existing 2D projects involving changes in the standard materials and manufacturing details 2D exploded view of a set projects in 2D or fabrication drawings using the methodology of reverse engineering of existing physical components BOM (Bill of Material) ECO (engineering change orders) Concept generation Development of prototypes and testing Evaluation and Documentation Tool design and development of tools for plastic components Tool design and development of tools for sheet metal components Manufacture of components and services supply Identify the design parameters and specifications critical Develop design solutions Evaluate design solutions to meet the needs of our customers Templates and Design Lighting.
3D mechanical drafting and 3D modeling include:
Creation of geometry frame wire 3D modeling parametric feature based, solid modeling Freeform surface modeling The automated design of assemblies, which are collecting coins and / or other assemblies Validation / verification of designs against specifications and design rules Bi-directional parametric association (modification of any element is reflected in all the information based on this function, drawings, mass properties, assemblies, etc.) Interference and clearance checking of assemblies plate The inclusion of programming code in a model of control and are the desired attributes of the model 3D models / assemblies of 2D detail / sets 3D rendering of manufacturing drawings full 3D section views 3D exploded views Assembly 3D models using the methodology of reverse engineering.