To facilitate improved workflow efficiency and workforce safety, regular and proper hoist maintenance is the key. There should be a thorough emergency plan to follow in case of unexpected accidents. However, according to the top electric hoist manufacturers taking appropriate preventative measures and precautions is the best way to evade sudden downtime.
Today there are an endless number of hand winch suppliers, hand chain block suppliers, electric winch manufacturers and hoist manufacturers across the world. Besides choosing the best manufacturer for your industrial equipment, there are a few things that can help prevent electric hoist breakdown, such as—
Hoist operators should be well trained in proper inspection and maintenance strategies for any equipment they operate, in addition to the actual equipment operation. When equipment fails unexpectedly, the operator is the first line of defence. At the start of each day, hoist operators should thoroughly examine the equipment.
The following things should be included in a daily routine examination:
· Examining the hoist wire rope for any signs of wear and tear
· Checking for wear and tear on the hoist hook and latch
· Looking for any sign of wear or deterioration on the chain
· Looking for indications of a power outage
Regular maintenance and daily quick inspections will assist in the identification of potential faults before they become more problematic. Beyond the monthly or yearly inspection intervals, regular examinations add another layer of hoist servicing.
You should also schedule a thorough inspection from a skilled person in addition to these regular examinations. Monthly assessments and annual inspections will maintain your lifting equipment operating and prevent you from getting big bills.
Thorough regular inspection is important, certain issues are harder to predict before they become critical. Focus on keeping high-wear parts and components on reserve to save downtime when they need to be replaced. Your electric hoist manufacturers should have a list of preferred spare parts for you to keep on stock, however below is a list of parts that are frequently replaced:
· Hoist safety latches
· Motor and control fuses
· Push-button stations
· Transformers
· Trolley contactors
Having these and other key parts available allows you to quickly repair your equipment. Failure to keep common parts on hand at your site might cause hours or days of delay as you wait for deliveries from your suppliers.
Finally, knowing that you have your own parts inventory will give you peace of mind that potential equipment downtime will be limited.
Several hoist malfunctions occur as a result of exceeding the equipment's capacity. Operators may fall to the urge to violate weight limits in order to get the task done quickly, putting a tremendous burden on the equipment. Forcing your lifting equipment to its maximum might lead to equipment failure or, even worse, terrible mishaps.
Operators and managers should be held responsible for adhering to safety regulations. Operators should have all appropriate training and qualifications for their specialized hoist equipment in order to fully understand its capabilities. Operators must also be attentive to their surroundings and follow necessary regulations to protect their own safety as well as the safety of the people around them.
Choose wisely and stay safe should be the key aim while looking for top electric hoist manufacturers or electric winch manufacturers.