Grain growth is the process by which the average grain size in a polycrystalline material increases over time as grain boundaries migrate towards their center of curvature. Recrystallization, on the other hand, occurs during annealing in deformed materials, leading to the formation and growth of new almost defect free grains, as grain boundaries around the recrystallized domains migrate into the deformed material.
By controlling grain growth and boundary migration, engineers can enhance material strength, efficiency and durability for specific applications. Microstructure simulations play a crucial role understanding how grain boundary properties and material defects influence the final grain structure and boundary network.
Grain boundary properties depend on the crystalline orientations of neighboring grains. They vary with the misorientation between grains (disclination) and the boundary's inclination relative to the crystal orientations. This anisotropy has a significant impact on the grain shape, the growth dynamics and the prevalence of particular grain orientations and boundary types. Accurately modeling disclination and inclination dependence of grain boundaries remains a great challenge.
The models allow for an accurate representation of the misorientation and inclination dependence of grain boundary energy and mobility, while the formulation enables scaling across a wide range of length scales.
New phase-field model for polycrystalline systems with anisotropic grain boundary properties (2022)
Supporting materials and codes with the paper
On the rotation invariance of multi-order parameter models for grain growth (2010)
Comparative study of two phase-field models for grain grwoth (2009)
Small second-phase particles, such as precipitates and inclusions, exert a pinning effect on passing grain boundaries, reducing their mobility and sometimes completely inhibiting grain growth. This effect is widely used to obtain and stabilize fine-grained materials with enhanced strength and toughness. Also voids, sometimes present in materials, can exert a strong pinning effect on grain boundaries.
These studies have been performed in collaboration with Dorte Juul Jensen and Yubin Zhang, DTU.
During recrystallization, new, nearly defect-free grains grow at the expense of the deformed matrix through migration of a recrystallization front. It has been observed that individual recrystallization boundary segments move at different rates and can show jerky motion when local heterogeneity in the deformation field are present.
In collaboration with researchers from DTU (Dorte Juul Jensen, Yubin Zhang) and collaborators Andy Godfrey, Vishal Yadav--a previous member of the Micostructure Simulation Lab, Leuven--, and Runguang Li, we have studied the impact of spatial variations in the deformation field on the velocity and shape of migrating recrystallization boundaries, combining in-situ characterization with phase-field simulations.
New understanding of static recrystallization from phase-field simulations (2024)
A phase-field simulation study of irregular grain boundary migration during recrystallization (2015)
Phase-field simulation study of the migration of recrystallization boundaries (2013)
Advancement in characterization and modeling of boundary migration during recrystallization (2011)
(c) 2025, Nele Moelans. Last update Aug. 2025.