Physically validate torsional rigidity of carbon fiber column
During hard turns, the steering column experiences high torsional loads. Ensuring structural integrity and minimizing deflection is crucial for safety and responsiveness.
Steering wheel attached to torque wrench
Strongest driver torque wheel from standing position
50 lbf-ft max effort
Constrain carbon fiber rod
Attach torque wrench to bonded quick disconnect
Apply 50 lbf-ft
Measure deflection and watch fracturing
Note strength of bonds
ineffective initial setup with collet and vice (slipping)
Column clamped into lathe and set into low gear
First column failed at 25 lbf-ft at insert
With larger inserts, failure in middle at 30 lbf-ft
Testing with carbon fiber rod we had on hand
Second rod experienced visible angular deflection at 50 lbf-ft
Both carbon column options experienced failure or significant deflection under 50 lbf-ft
Due to timeline, return to previous year column that had been physically validated on racecar