MICRO-scale mechanical characterization of thin film High Entropy Alloys (Micro-HEAs), ANR-21-CE08-0003-01
High entropy alloys thin films (HEAs-TF) are a relatively new class of materials with potential industrial and technological applications such as hard coatings, MEMS, etc. However, the development of new microstructures with tailored nano- and microscale features (grain size, density of interfaces etc.) is one of the current challenges, especially targeting mutually exclusive mechanical properties such as high yield strength-plasticity and thermal stability.
For this reason, the objectives of the ANR MICRO-HEAs project are to synthesize nanostructured HEA-TFs by exploiting the potential of both Pulsed laser deposition (PLD) and magnetron sputtering. More specifically, PLD was used to synthesize model nanocrystalline CoCrCuFeNi HEAs exploiting cluster-assembled growth resulting in large hardness (~11 GPa) and yield strength (2.2 GPa), while maintaining high plastic deformability (without failure up to 30 %, see Figure 1) and thermal stability (onset of grain growth at 49% or the melting temperature).
Figure 1: a) Mechanical behavior of nanocrystalline CoCrCuFeNi thin films prepared by pulsed laser deposition (PLD), tested by micropillar compression at different temperatures showing high yield strength (up to 2.2 GPa at RT) and high plastic deformability (no appearance of cracks up to 30% strain). b,c) Post mortem SEM images of the pillars after compression at 30% strain.
Moreover, within MICRO-HEAs we focus on the synthesis of HEA-based nanolaminates (NLs), aiming to improve the strength by blocking the propagation of dislocations due to the presence of nanointerfaces while keeping large plastic deformability by the addition of Al layers. Specifically, we used magnetron sputtering for the synthesis of Al/Alx(CoCrCuFeNi)100-x NLs, controlling the layer thickness and the as well as the composition of the HEAs-TF synthetizing both FCC/FCC and FCC/BCC NLs, while tailoring the mechanical behavior (Fig. 2). Moreover, we also exploit the potential of PLD to synthesize Al/CoCrCuFeNi NLs with ultrafine bilayer periods (down to 2.5 nm), enabling superior hardness (up to ~10 GPa) and high yield strength (up to 3.3 GPa).
Finally, MICRO-HEAs supported the development of experimental micromechanical capabilities of LSPM, by financing the acquisition of the FemtoTools (FT-NMT04) in situ SEM nanoindenter.
Figure 2: a) Micropillar compression experiment of Al/Al25(CoCrCuFeNi)75 nanolaminates produced by sputtering with different bilayer periods. b) Post mortem SEM images of micropillar with bilayer period of 100 nm (FIB cut) and 50 nm (c) highlighting the homogeneous plastic deformation at 30% strain.
Related Publications:
TBA
Collaborations:
This project benefits from an active collaboration with Max Planck Institute for Sustainable Materials (MPISusMat, Dusseldorf, Prof. G. Dehm), and it was also financially supported by a CNRS-MPG SALTO project (Nano-INT2) promoting the collaboration LSPM-MPISusMat. Other collaborations involve the NanoLab (Politecnico di Milano (Milan, Italy, Prof. A. Li Bassi), and Karlsruhe Institute of technology (Karlsruhe, Germany, Dr. Ali Ahmadian).
Reference Scientist
Davide Vacirca, PhD student
LinkedIn profile: https://www.linkedin.com/in/davide-vacirca-13698a197/