Packaging Techniques

How Does The Heat Sealer Function?

Use of impulse heat sealers is a common practice in the packaging companies across the world. These sealers use wires which are heated when the sealing bars is pressed close. This bar is usually made of the silicon pad which has the capability to withstand high temperatures. When you press the bar with the plastic bag’s end between the pressing bar and the base, the plastic melts and forms a closure of the bag.

Materials which can be used with the heat sealers include foil, poly coated Kraft paper, and other plastic materials. There are various sizes and designs the sealers are available in. if you want to ensure stronger and thicker seal, you can consider using sealers with flat sealing wires. If the film you are using is not thicker and you want to make a seal that is less visible, you can use a sealer with round wire.

Sealing bar is closed with the film between

The sealing bar is made of a heat resistant material which may be the silicon. The main purpose of having a heat resistant material in the bar is that it has to come really close to the heated wire. The film is placed over the wire and then the bar is pressed upon it. As soon as the pressing bar comes close the wire, it gets heated and melts the film to make the seal. Sealing bar has springs that allow the user to apply adequate amount of pressure.

The heat element is triggered

When the pressing bar is closed and you apply pressure on it, a micros-witch turns on to let the electric current to run between the connector posts. This conduction of current heats the wire. When the micro-switch is on, it also turns on the sealing light which indicates that sealing has begun.

Beginning of sealing

When the micro-switch is turned on, the sealing wire gets heated. This heat from the wire melts the film. The pressure of the upper bar presses the upper part of the film into the lower part. Both films mend to make the seal.

Sealing completion

While you are pressing the bar, the sealing light remains on for a moment, showing that sealing is in progress. When the sealing is complete, the light turns off. If you are using the round wire sealer, it will cut off the excess film after completing the seal.