Design Portfolio

Welcome

Featured is a portfolio showcasing my ongoing work as an undergraduate Mechanical Engineering student at Cal Poly Pomona, Powertrain Lead, Cooling Captain, and Rockers & Push-Rods Captain with our Formula SAE team, Bronco Motorsports.

The latest updates -> IG: @haynesengineering

Formula SAE - Bronco Motorsports

Click on each image for a more comprehensive description and analysis of the system

Rockers and Push-rods

Suspension geometries modeled through the latest generative design techniques
3D metal-printed AlSi10 (17% weight reduction achieved)
Minimize weight while achieving target stiffness within desired FOS of ~3
Carbon fiber tubing bonded to 7075 Aluminum inserts (15% weight red. VS Steel)

Cooling System

Single Pass, Single Core, Cross-flow, Dual and Single Radiator System for a Yamaha R6 power unit

Intake Manifold

Carbon Nylon (CF12) Printed Plenum and Runners

3000cc Plenum Volume

4in Runnners

20mm Restrictor

32mm BOSCH Electronic Throttle Body

Steering Grips

Brake Ducts

Steering Jig

LP Racing & Design

Master Cylinder Cap

Jet Drive

Fuel Cell

ME1001L - SolidWorks Visualization Course 2020

4-cyl Valvetrain

4-cyl Engine Block

Nerf Gun Assembly

Our final design project

EDT & ACAD Electives

3D Printed Smartphone Stand

Helix Bracelet Concept

Jewelry Design Project

SolidWorks Exam Practice

CSWA Exam

Ping Pong Ball Transporter

JPL Invention Challenge

Multi-purpose Blender

SW Kitchen Counter Appliance Project

Wooden Truss Bridge

Bridge Design Project

Animated Logo Design

Derived from Keychain project

Ping Pong Ball Catapult

Invention Challenge

The Piano Museum

Architectural Design Project

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