An insulin pen is a device that delivers insulin injections into the body's subcutaneous tissue.
Insulin pens are a form of insulin therapy for people with diabetes.
Figure 2: Type 1 and Type 2 Diabetes (Malfunctions, n.d.)
Insulin falls into three main categories: Fast-acting, Intermediate-acting, and Long-acting (Types of insulin, 2012).
Fast-acting Insulin
Quickly absorbed from fat tissue into the bloodstream.
Helps control blood sugar levels around meals and snacks and corrects high blood sugars.
Types include:
Rapid-acting insulin analogs (e.g., Insulin Aspart, Insulin Lispro, Insulin Glulisine): Onset within 5 to 15 minutes, peak action between 1 to 2 hours, and a duration of 4-6 hours. Generally, these insulins last around 4 hours, though larger doses may extend up to 6 hours.
Regular human insulin: Onset occurs in 30 minutes to 1 hour, peaking at 2 to 4 hours, with effects lasting 6-8 hours. Higher doses tend to act faster, peak later, and last longer (Types of insulin, 2012).
Intermediate-acting Insulin
Absorbed more gradually and maintains blood sugar control for an extended period, suitable for use between meals and overnight.
Types include:
NPH human insulin: Starts acting in 1 to 2 hours, peaks at 4 to 6 hours, and lasts over 12 hours. Smaller doses may have shorter effects, while larger doses extend peak and duration.
Pre-mixed insulin: A blend of NPH and either regular human insulin or rapid-acting insulin analogs, combining characteristics of both short- and intermediate-acting insulins (Types of insulin, 2012).
Long-acting Insulin
Absorbed slowly with minimal peak, providing stable blood sugar control throughout the day.
Types include:
Long-acting insulin analogs (e.g., Insulin Glargine, Insulin Detemir): Onset in 1.5 to 2 hours, plateau effect thereafter, with Insulin Detemir lasting 12-24 hours and Insulin Glargine up to 24 hours (Types of insulin, 2012).
Figure 3: Example of reusable insulin pens (ServoPen – the Automatic Reusable Pen - Ypsomed Delivery Systems, n.d.-b)
Figure 4: Example of smart pens (Smart MDI | Medtronic, 2024b)
Figure 5: Example of smart pens(Smart MDI | Medtronic, 2024b)
Figure 6: Insulin pump (Insulin Pumps & Continuous Glucose Monitors, 2024b)
Insulin pumps provide continuous subcutaneous insulin delivery and can be programmed to adjust dosages based on real-time glucose levels.
Needle-free systems, such as the InsuJet, use high-pressure jets to deliver insulin without needles, reducing pain associated with traditional injections.
Figure 7: Needle-free injection system (InsuJet, n.d.-b)
An insulin pen looks like a writing pen. But it has a single-use needle for its point and insulin as its “ink.” (How Do You Use Insulin Pens?, n.d.). Pen devices combine the syringe and insulin container in a single unit that provides precise, convenient insulin delivery
Pen devices combine the syringe and insulin container in a single unit (Moser et al., 2012). Users turn a dial to select the desired dose of insulin and press a plunger on the end to conveniently deliver the insulin into the subcutaneous tissue — the innermost layer of skin in your body. Some pens provide tactile and auditory feedback when dose setting which can improve patient's confidence in selecting the correct dose (Asakura & Seino, 2005). These types of feedback can provide accessibility for patients with visual impairment (Diabetes and Visual Impairment, n.d.).
Typically, for desired efficacy, insulin should be injected into the subcutaneous layer, or fat layer under the skin. Patients should avoid injecting into the muscle as not only is it more painful, the uptake and action of insulin becomes variably faster, leading to suboptimal, inconsistent glucose control. To avoid such situations, typically, the shortest needles available are used.
Injection sites should be rotated as injections in the same spot over time can cause lipohypertrophy, which also substantially affects insulin uptake and action.
Insulin reservoir: This is a clear plastic container that holds the insulin in the pen. You can see the “quality” of the insulin (like if it’s cloudy or clear) and how much insulin is left in the pen. Some pens have insulin cartridges (reservoirs) that you can replace. Other pens are disposable — you throw them away once the insulin reservoir runs out.
Pen cap: The cap protects the insulin reservoir from damage when you’re not using the pen.
Rubber seal: The rubber seal is where you connect a single-use needle for an injection.
Needle: Needles for insulin pens are single-use, which means you only use them for one injection and then throw them away. Each needle comes in a sterile protective container. You remove the needle from the container and attach it to the pen before an injection. Pen needles come in different sizes. Talk to your healthcare provider to choose the pen needle that’s best for you.
Dosage knob: This is a knob you turn to select the insulin dose you need.
Dosage window: This shows the number of units of insulin you select using the knob.
Injection button: Once you inject the pen needle, you press the injection button to give the insulin dose.
Label: The label tells you the type and brand of insulin in the pen and its expiration date
Improved Accuracy: Insulin pens provide more consistent dosing than vials and syringes, which can be prone to user error
Some patients even prefer insulin pens over insulin pumps due to the freedom of not having a device attached to them. (How Do You Use Insulin Pens?, n.d.)
Smart Technology: Some insulin pens are equipped with smart technology that connects to mobile applications. This integration allows users to track their doses and monitor blood glucose levels in real-time, improving adherence to treatment plans (Pearson, 2010)
Ease of Use: Because of the greater ease of use of insulin pens, people with visual impairment or reduced dexterity may especially benefit from using an insulin pen rather than a vial and syringe (Pearson, 2010). Some studies indicated wider acceptability in elderly and adolescent patients with respect to easier and faster injection and greater comfort (Al-Tabakha & Arida, 2008)
Reduced Pain: The use of ultra-thin needles minimizes discomfort during injections. Innovations like the BD Nano™ pen needles focus on reducing penetration force, enhancing patient comfort.
The new design has demonstrated more reliable subcutaneous injection depth resulting in up to an 8-fold reduction in calculated intramuscular injection risk.
Restrictions on using all types of insulin through a pen.
Patients cannot mix their own insulin formulations for use in a single injection given by an insulin pen (Pearson, 2010). A study found that the general response to self-mixed/split regimen was that it was too difficult for patients and physicians (Davidson, 2013).
There are premixed insulin formulations, however, long-acting insulin such as Insulin detemir and Insulin glargine cannot be mixed with other insulins.
Inflexibility of Premixed insulin: Premmixed insulin formulations require patients to follow a strict diet and schedule. The loss in schedule flexibility is offset by the gain in benefits with decreased costs and decreased shots which patients would have weigh and decide by themselves. (Premixed Insulin, 2017)
Waste Generation: The global generation of waste from insulin pens is significant, with estimates indicating that over 600 million insulin pens are produced annually by major manufacturers like Novo Nordisk alone. Annually, the current use of disposable insulin pens results in approximately 1,000 tonnes of CO2 equivalent emissions.
Insulin pens are not typically recycled due to contamination and the complexity of their materials and most of it end up in landfills or incinerators.
For example, a study highlighted that out of thousands collected for recycling, only about 2,000 pens were successfully processed in one initiative, indicating substantial waste generation.
Aligning with Singapore’s zero waste Masterplan, our proposed system using microfluidic technology can greatly reduce the number of syringes and needles used daily, aligning with the 12th Sustainable Development Goal - Responsible Consumption and Production. This is thanks to the single injection requirement using the dual chamber design, which also allows for a more discreet injection process, minimising embarrassment associated with public administration. Additionally, Polydimethylsiloxane (PDMS) can be used for the mirochip material which poses no harmful threats to the environment, including the soil and aqueous environment (Shang-Yuan, Li, & Yang, 2012).
As microfluidic technology allows for continuous production processes rather than batch processes, this enhances scalability and efficiency in manufacturing microsphere formulations. Moving forward, we can tap into the microfluidic system to incorporate glucose monitoring technologies for real-time feedback and adjustment of insulin delivery based on individual patient needs.
With the microfluidics module market projected to grow from approximately $18 billion in 2023 to $22 billion by 2029, we look forward to see a scaling up in production while maintaining the cost-effectiveness and consistency of quality (Horizon Databook, 2023). We look forward to see a growth in research and breakthroughs from hurdles that hinder the scaling of production, which includes developing effective methods for liquid flow control in highly parallelized systems (Yole Group, 2024).
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Asakura, T., & Seino, H. (2005). Assessment of dose selection attributes with audible notification in insulin pen devices. Diabetes Technology & Therapeutics, 7(4), 620–626. https://doi.org/10.1089/dia.2005.7.620
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