How Can You Reduce Costs in Food Processing Equipment? 

It is not necessary to cut the quality of the food to save money on the meat food processing equipment. Often, addressing the problem that leads to waste or loss of time will not only bring financial savings but also improve the efficiency, safety, and quality of the process. Using lean manufacturing principles, placing automation technology at the most influential points of the process, applying preventative machine maintenance, and other methods can be equally effective in cost reduction in food manufacturing. Let's discuss! 

Top Strategies for Cost Savings in Food Manufacturing

Check out the following ideas for saving money in food processing equipment: 

1. Precision Measurement to Cut Ingredient Waste

Some components need very close tolerances, and if you use too many of these components, you can have product defects. Some components are not as exact, but if you use too many, it will simply be a waste. In both cases, the use of precise load cells and microingredient systems can greatly help reduce the amount of product that is lost or overused unnecessarily.

To find the correct load cell, you first need to think of the load cell capacity, the scale instrument capacity, and the accuracy of the individual ingredient. Get the best food processing equipment that will not only guarantee the accuracy and precision of the measurement but will also assist you in implementing lean manufacturing in the food industry. 

2. System Design for Defect-Free Food Production

Problems in food processing equipment have been identified as a major source of product defects, thus leading to product discards or recalls. Identifying these problems and fixing them through intelligent system design will remove the problems completely. Systems that are built without proper GMP can cause product defects in different ways. To avoid such, one should collaborate with a seasoned manufacturer and carry out the manufacturer's vetting process beforehand.

3. Maximizing Equipment Lifespan with Preventive Maintenance

It's pretty common to forget about preventative maintenance; nevertheless, it's actually one of the most effective ways to save costs in food manufacturing. Consistently planning maintenance operations and ensuring their execution not only keeps the machines from breaking down but also extends their lifespan.

Schedule time for these necessary upkeep operations:

• Regularly calibrating load cells

• Lubricating sprockets, chains, and drive belts

• Inspect the drive belt tension.

• Check the seals and change them if needed

• Check mixer alignment

• Check drive belt tension

• Inspect the electrical parts and change them if needed
  
  

4. Cost Savings with Bulk Ingredients in Food Manufacturing

Buying in bulk is a well-known fact that saves money in the long run. Moving from smaller bags to bulk bags usually means you need to add more food processing equipment; however, it can save you time and money in the long run. If it is installed correctly, a super sack unloader with the proper discharge can be the perfect solution to make the loading of bulk food ingredients safe and efficient, as well as simple. 

5. Designing Safer Systems to Minimize Liability & Fines

One of the most costly and avoidable losses in food processing is the occurrence of regulatory fines and workplace injuries. By lessening these expenses to a great extent, not only are the production costs lowered, but also the safety of the product and workplace is improved.

Some of the easiest to prevent workplace injuries and fatalities that result from the most typical causes are listed below:

• Dust fires and explosions

• Electrical hazards

• Slip-and-fall accidents

• Falling things

• Missing safeguards

• Shortcuts

For more information, head to this guide: Why Custom Machines Are a Game-Changer for Food Manufacturing Success?

Final Thoughts

Installation of these tactics will promote the working of the system, reduce the expenses, and protect the workers as well as the products. While you are upgrading the facility maintenance operations and the equipment of your plant, think about these tactics.

Whenever you have a question about equipment used in food processing or need to place an order, don't forget to contact CHL Systems. They can help you keep your plant running at its best! 

FAQs

What is a food processor used for?

A food processor is an adaptable kitchen machine that can quickly handle various food preparation chores such as chopping, slicing, shredding, puréeing, and mixing.

What is food processor equipment?

A food processor is one of the kitchen appliances that helps significantly in the repetitive tasks of food preparation. Presently, the term is generally used to denote a device powered by an electric motor. However, a few non-electric models are still called food processors. An electric food processor.

Why are tools and equipment important in food processing?

Food processing equipment is utilized to maintain the nutritional value, taste, and appearance of food. It is done through different methods like freezing, canning, and dehydrating. These methods not only prevent food from spoiling but also keep its taste and nutritional value for a longer period.