Consistency, clarity, and accuracy of colors are crucial to success when it comes to packaging and label printing. All printers desire that their designs be sharp and bright with bright colors, and good registration would be the case regardless of the substrate used and the size of the run.
It is there that a difference is really made by custom printing on plates. Below each successful printing run, there are talented flexographic plate manufacturers who make sure that accuracy and quality are in line on press.
Fundamentally, custom printing on plates is all about control. In flexographic printing, the plate is the base; it is the very surface upon which your work is transferred to the substrate. Every plate should be able to dispense the ink uniformly and precisely.
When you do choose to custom print on a plate, you are getting a plate that is specifically crafted to fit into your press setup, type of ink, media, and even your own color specifications. This guarantees that all the components in your design, from the tiniest text in the hairline to the largest brand name, will be printed the way you want them.
That is not the accuracy that is provided by generic plates or off-the-shelf solutions. Even then, they might need numerous press adjustments and could not get the proper ink transfer or clarity. That guesswork is done away with by custom plates. They are designed to fit in your particular production setting so that you can print more and use less and get a better end product that is clean, even on the first impression.
A team of flexible plate manufacturers that integrate skill and technology is behind every flawless print. They scan your digital artwork and print it on a physical plate, which reproduces your design in a microscopically precise pixel of the plate.
Current leaders in flexographic plates are thorough manufacturers with laser imaging tools, digital processes, and superior photopolymers to create accuracy and durability. The plates are inspected and processed, with each plate being tested to maintain a perfect relief depth, sharp highlight retention, and free flow of ink.
The precision has produced better color control, better tonal range, and better ink laydown, all of which lead to a sharper and more vibrant printed product. Regardless of whether you are printing on film, foil, corrugated board, or paper, the uniformity of the printing, which can be attained with custom flexographic plates, can be a great boost to the quality of the print of your brand.
The other significant benefit of custom printing on plates is that it is more efficient for your workflow. Due to the custom plates, your press setup is designed to fit your exact press, meaning that make-ready time is drastically reduced.
The operators do not have to spend as much time adjusting impression settings, registration, and ink flow. This not only helps to lessen the downtime but also minimizes material waste, which is an important consideration in terms of cost control as well as sustainability.
Moreover, press and substrate-optimized plates wear more and are more likely to last longer. It translates to reduced replacement, uniform print output in long-run production, and increased confidence in achieving production deadlines. This immediately translates into high levels of profitability in a competitive printing market where every minute matters.
Ultimately, custom printing on plates provides high-quality of the print, as it is made to suit your requirements, tested, and refined to match your unique demands. It has control, speed, consistency, and beauty, which are key ingredients of success in contemporary flexographic printing.
Imagine that you need to find a trustworthy partner with the skills, technology, and quality promise that your print job needs. PlateCrafters is the first place you should go. PlateCrafters is the world's most experienced flexographic plate maker. They help you get great print quality every time you run your press by combining their experience with skill and creativity.