The production of chicken essence involves several key steps, including the extraction of nutrients from chicken, concentration, and purification. Each of these stages requires specialized equipment to ensure the final product is of high quality, safe, and consistent. The main types of equipment used in the production of chicken essence include:
Frozen Chicken Meat Thawing Machine
Thawing Machine
Function: To thaw frozen chicken meat and poultry parts
Specification
Model: Hz- 15
Power: 3.5kW
Voltage: 380 V
Capacity: 1000kg/h
Weight: 210kg
Machine size: 4000 x 1100 x 1300 mm
Features
Made from high-quality stainless steel (304).
Belt speed can be adjusted using a variable speed controller on the control panel.
Quick thawing time (30-60 minutes) without affecting the taste.
Uses normal temperature water with steam to maintain water temperature at 15-18°C.
Stainless steel chain plate can be easily cleaned with a water pipe; water purification keeps products clear and bright.
Stainless Steel Large Pressure Cooker
Cooking Machine
Function: To extract nutrients from chicken by cooking under high temperature and pressure
Specification
Power source: Steam
Pressure: 0.35MPa
Voltage: 380V
Volume: 100L
Automation: Fully Automatic
Machine size: 1800 x 1050 x 1600 mm
Features
The high-pressure cooker is energy-efficient and works with high temperature and pressure to save time.
Cooks' food faster and helps release ingredients better.
Easy to use, with safety features to prevent damage or accidents.
Cooks 2 to 3 times quicker than regular cookware, saving time and effort.
Reduces costs in the long run.
Centrifugal Tubular Centrifuge Separator
Filtration Machine
Function: To remove solid particles, fats, and impurities from the cooked chicken broth
Specification
Model: GQ150
Power: 1500 w
Voltage: 380V
Inlet Pressure: >0.05 MPa
Settling Volume in bowl: 10L
Machine size: 800 x 700 x 1600 mm
Features
Made from high-quality stainless steel (304).
High rotating speed with best separation effect.
The drum rotates at high speed around its axis, creating a strong centrifugal force.
Vacuum Evaporator Concentrator
Concentration Machine
Function: To concentrate the chicken essence by removing excess water and intensifying the flavor and nutrients.
Specification
Model: RVC100
Volume: 100 L
Power: 1.5 kW
Pressure in jacket: ≤0.01 MPa
Pressure in tank: -0.08 MPa
Weight: 320kg
Features
All parts in contact with materials are made of SUS304 or SUS316L stainless steel.
Short concentration time and fast evaporation speed.
Effectively preserves heat-sensitive materials.
Larger temperature difference between steam and liquid enhances heat transfer efficiency.
Reduces nutrient loss in the liquid during the evaporation process.
Higher evaporation rate compared to atmospheric evaporation due to the vacuum environment
High Pressure Homogenizer
Mixing Machine
Function: To mix additional vitamins, minerals, or flavor enhancers
Specification
Model: GJB80-40
Volume: 100 L
Power: 1.5 kW
Rated flow: 80 l/h
Pressure: 40 MPa
Size: 80 x 60 x 90 cm
Features
Made from high-quality stainless steel (304).
Adjustable speed for different mixing intensities, uniform particle distribution, and sanitary design.
Efficient and reliable performance.
Efficient flow rate for balancing speed and precision.
Plate Heat Exchanger
Cooling Equipment
Function: To cool down the hot concentrated chicken essence quickly
Specification
Working temperature: -10C - +150C
Plate area configuration: 0.01 - 1.3m2
Material capacity: 0.05T/H - 1500T/H
Material viscosity: 10CPS - 5000CPS
Features
Made from high-quality stainless steel (304).
High heat transfer efficiency
Safe to operate, hygienic and easy to clean
Save heat energy
Automatic Jar Filling and Capping Machine
Filling and Capping Machine
Function: To fill and cap jars with the chicken essence efficiently and accurately
Specification
Model: MWFC-2
Filling volume: 50 - 500 mL
Filling capacity: 30 - 40 bottles/min
Power: 2 kW
Voltage: 220 V
Features
PLC-controlled, accurate, and easy to use
Advanced filling system prevents spillage or leakage
Automated cap-pushing mechanism
No bottle, no filling, no capping feature
Stepless speed regulation through technology
Fully Automatic In-Line Round Bottle Labelling Machine
Labelling machine
Function: To fill and cap jars with the chicken essence efficiently and accurately
Specification
Power: 570 W
Voltage: 220 V
Labelling Speed: 30 - 60 bottles/min
Conveyor speed: 5 - 25m/min
Size: 195 x 110 x 130 cm
Features
Achieves precise labelling with an accuracy of ±1 mm.
High-efficiency production
Fully automatic in-line round bottle self-adhesive label applicator
Operated via a touch screen interface with Delta PLC control.