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Mission Statement
At Capi2011 we offer machined products for the recycling of used plastic making it easy for anyone to collaborate by recycling their own local plastic refuse.
For this, we not only offer products, we also offer technical expertise and assistance, with regards to assembly, maintenance, handling, customer support, etc...
We guarantee the quality & functionality of our products, throughout the wide variety of products and wide range of machinery we currently specialise in.
We have elected to endorse the PP Shredder V2.1 by offering the parts to assemble the shredder to their specifications for your DIY pleasure.
Honesty and quality at a fair price
Stainless Precious Plastics Shredder V2.1 Kits
Consists of:
· AISI 304 stainless steel, laser cut, parts for Shredder V2.1, Rev. 1 based on Precious Plastics blueprints and assembly instructions.
· AISI 303 stainless steel hexagonal shaft, turned out to PP specifications.
· 2 UCFL-204 facemount bearings for shredder assembly
· Bolts and nults
To assemble Shedderr, you will have to perform several operations, is not a "Lego". Please refer to the assembly instructions.
Order it in this Precious Plastic Bazar link;
Laser Cut Stainless Pieces
74 units of laser cut pieces, made in Stainless AISI 304 ( AISI - American Iron and Steel Institute )
Stainless Hexagonal Shaft
AISI 303 stainless steel with rounded ends as per Precious Plastics specifications
Bolts and nuts
Sets of bolts and nuts made from Stainlees A2. ( AISI 304)
Regular Steel Precious
Plastics Shredder V2.1 Kits
Consists of:
· ST-37 Regular Steel, laser cut, parts for Shredder V2.1, Rev. 1 based on Precious Plastics blueprints and assembly instructions.
· Regular steel hexagonal shaft, turned out to PP specifications.
· 2 UCFL-204 facemount bearings for shredder assembly
· Bolts and nults.
To assemble Shedderr, you will have to perform several operations, is not a "Lego". Please refer to the assembly instructions.
Order it in this Precious Plastic Bazar link;
Laser Cut Regular Steel Pieces
74 units of laser cut pieces, made in Regular Steel ST-37
Regular Steel Hexagonal Shaft
Regular Steel with rounded ends as per Precious Plastics specifications
Bolts and nuts
Sets of Bolts and nuts made from Regular Steel
MOULDS; SERIE MEDITERRANEAN SEA
Mold series for injector
Robust Mold Series. Designed for high durability. (8 mm thickness of top and bottom plate).
All our Mediterranean Series molds are compatible with each other
Mold Consisting of 3 pieces (Lower plates, hexagonal intermediate plate ó square intermediate plate ó circular intermediate plate ó Piranna Clamp + top plate).
You may use any of the 4 intermediate plate, along with the upper and lower plate.
Lower plate --> 6 mm thick, 150 mm x 150 mm
Upper plate --> 6 mm thick, 150 mm x 150 mm
Intermediate Hexagon plate of 55 mm side. 6 mm thick
Intermediate Square Plate 100 mm side, 6 mm thick
Intermediate Circle Plate , 100 mm diameter circle, 6 mm thick
Intermediate Piranna Clamp, 8 mm thick.
Cast plastic inlet; Diameter 8 mm ( Standard Option )
Locking and locking screw system, included.
Special design of the screws's "colisos" for faster assembly/disassembly.
Made of ST-37 Carbon Steel ( S235JR)
Hexagonal Plate
Circle Plate
Square Plate
Moulds
Down Plate
Top Plate
Piranna Clamp
ORDERING
Please visit our page on the Precious Plastics Bazaar.
· In Australia/New Zealand, please contact with our local Parnet "Krazee Kraftz". They can assist with finding/creating the whole assembly in addition to carrying stock of our shredder assembly - Jenny +61 414 514 256 (whatsapp, viber, text)
· Turnaround time is usually quite fast as we usually have stock on hand
Manufacturer
Located in Andalusia, Seville, has a long tradition in the manufacture of machinery.
Seville is also an important commercial and cultural city.
Due to our expertise, experience and personalised treatment policy we have successfully expanded to offer our products worldwide. Deliveries already provided to these countries:
· Spain
· France
· UK
· Germany
· Sweden
· Switzerland
· Portugal
· Holland
· Italy
· Bulgaria
· Belgium
· USA
· Puerto Rico
· Canada
· Uruguay
· Chile
· Australia
· Nigeria
How to Recycle
Plastic recycling consists of 4 basic phases
· clean/collect
· separate
· shred
· melt
Clean/Collect
Start by using the plastic collected from your own home - then, perhaps, get your neighbours to join in. all plastics should be cleaned before recycling - just a rinse in the dishwater or under the tap is sufficient - especially milk containers.
Separate
Due to the great variety of different plastics many things are made from it is necessary to separate them by type as each type may require different processing/treatment. You may also want to separate by colour.
We recommend you have sufficient tubs for collected plastis to be separated into - according to their recycle numbers and colours.
In the drop down list you can see the different kinds of plastics suitable for recycling, according to the international recycling symbo.
The numbers 1-7 are inside the symbol and relate to the specific type of plastic that product is made from. Not all plastics are recyclable..
The processes of cleaning, collecting and separating the different plastics is very important for subsequent processes.
We recommend sorting by colour to allow choice of finished product's appearance.
If it is not possible to fully separate the plastic before shredding, it is possible to separate after shredding. Different plastics have differing bouancies in various liquids. This is a far more time consuming process as additional effort is required.
Shredding
Oce grouped by type, the next step is to shred plastics into small pieces - commonly referred to as chips or pellets.
In addition to reducing the volume, it is essential to shred the plastic waste to enable easier and more efficient and effective melting in the following processes of recycling.
The optimal size of the pellets depends on many factors. Finish desired, type of plastic, casting process, shredding time, etc.... Feel free to experiment with sizes to get an appropriate size for your needs. if you think you may require additional sieve holders please ask when ordering. Precious Plastics recommends a 6mm pitch mesh for the shredder V2.1.
PP makes several models of open source plastic recycling machines. Open source means you can download the technical drawings/blueprints and specifications and manufacture all their machines yourselves. Consider the cost of time and effort sourcing companies to do things you are not set up to do yourself. sometimes it's cheaper to buy from us. Many items can be found in the Precious Plastics bazaar, so if anything is too hard or too expensive to do yourself, have a look there too, everything from individual parts to fully assembled machines.
Precious Plastics has 2 shredder designs
Shredder V2.1
· basic machine for shredding smaller plastic items.
· resonaly low cost
· relatively easy to assemble and operate
· limited production capacity
· good entry level machine
Shredder Pro V4.0
· advanced shredding machine, compared to basic model
· more compact
· more resilient
· better performance
· higher assembly cost
· remarkable improvement on V2.1
We invite you to visit the PP website to decide which model suits you best.
Melting
The pellets obtained through the shredding process can be melted and formed into any desired shape with moulds and creativity..
for example:
· 3D printer filament - build an extruder for this
· injection moulded products - build an injection moulder for this
· vacuum formed products - build a compressor for this
PP has several other open source machines to enable you to take the next step in your process.
Injection moulding machines
Several versions with differing benefits
Injects molten plastic into a mould
Extruders
Several versions
Makes spaghetti like strands for use in 3D printers or to create crafted items
Compressors
Several versions
Compresses the plastic into flat sheets for later forming with a vacuum forming machine or by just cutting as desired
All these machines have temperature controls for the heating elements that are used to melt the plastic pellets.
Check Facebook for groups in your local area for ideas, assistance, etc... by searching for Precious Plastic (your locality)