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We guarantee fast and high-quality execution of all reverse engineering works and provide you with the final product in a short time. You can order a drawing for a part from us at the best price!
Reverse engineering is the process of studying a part or device to understand its functionality and then recreate its design. Reverse engineering can be applied to study a part or device to understand its functionality, performance, and other characteristics. Reverse engineering allows you to avoid expensive research and development and get fast results. Reverse engineering can be used to obtain a part drawing or design documentation of the device.
An unexpected repair of equipment and equipment is worse than a natural disaster, but if you manage to find an engineer, then you will not be in danger of panic.
You have a problem with a broken part, and you want to make it, but there is no drawing. I will help you solve this problem. I will help you solve your problem, whether it is a part from foreign equipment or domestic, I will solve the production of even complex parts, I specialize in solving non-standard problems.
Practice shows that such parts as shafts, axles, pulleys, bushings, sprockets, hubs, brake drums, rods, worm pairs, various flange connections, plugs, pins, fitting connections, cups, caps, couplings, nozzles, pulleys of various shapes, fittings, parts of various mechanisms are most often broken. anchor bolts, threaded studs, gears, crowns, eccentrics, satellites, pinion shafts, conveyor rollers, die and mold parts, dies, punches, etc.
What is reverse engineering?
Reverse engineering (reverse engineering, reverse engineering, reverse engineering) is the process of copying a product from a finished sample and modifying or improving its design without losing the strength of the product and its functional purpose. This process involves a complete study of the existing product, analyzing all its components, and creating a new product that will be more efficient and productive.
Thanks to reverse engineering, you can perform the following tasks::
Design, manufacture and put into operation a product (system, unit) with a minimum cost of operation.
Save money when designing a product by using standard design solutions used in other products, systems and aggregates.
Identify potential vulnerabilities, defects, or deficiencies in an existing product.
Improve the reliability of products (systems, aggregates) through the development and use of standard components, components, parts and systems that make up the product.
Optimize the processes of designing, manufacturing, assembling, installing, operating, repairing and upgrading a product (system, unit).
Development of critical components and parts for equipment repair and maintenance, modernization.
Using reverse engineering, you can improve the quality of a product, reduce its weight, size, and price, and increase its performance and reliability.
In industry, reverse engineering of a competitor's product is used to learn its design, operating principle, and evaluate the possibilities of creating an analog. Reverse engineering, also known as reverse engineering, is the study of a device in order to understand the principles of its operation or reproduce it without direct copying.
How does the service delivery process work?
Reverse engineering stages of work:
Product analysis. You need to analyze the product to understand how it works and what functions it performs. It is important to first collect all available information about the product, study the existing documentation for the product, if available. Disassembly of the finished product into parts (if necessary).
Determination of materials used in production by spectral analysis.
Taking dimensions with an accurate measuring tool or three-dimensional scanning and obtaining a point cloud model (if necessary),
Removing the connection dimensions from other parts of the device (if the part is damaged and there is mechanical wear).
Refinement and customization. If necessary, you need to make improvements to improve the product's performance. Creating a working model in CAD.
Final analysis. The final stage is the final analysis in CAE to see if the product meets the declared mechanical characteristics, fitting and checking, and developing drawings.
So, this is a method of reverse engineering (development) of any product according to the existing sample. Very briefly — you need to get a package of design documentation (CD) that functionally exactly matches the "live" sample, preferably supplemented with new properties. And this can apply to both simple products and complex ones.
The main advantages of reverse engineering:
Facilitate the product development process. Reverse engineering allows you to study competitors ' products, analyze them, and use the information obtained to develop your own products.
Improve product performance. Reverse engineering allows you to study the products of competitors and use the information obtained to optimize your products.
Reduce costs. Reverse engineering allows you to avoid expensive research and development, allowing you to get fast results.
I have experience in sketching details at customer's facilities ("in the field").
What methods of reverse engineering are available? What technologies and software are used to perform the services?
The development of drawings and models of parts based on a sample can be carried out in two ways: by manually removing all product parameters, or by using 3D scanning.
Caliper measurement error in the range of 0-300 mm ±0.02 mm.
Micrometer measurement error in the range of 0-50 mm ±0.002 mm
Get reliable measurement results of exceptional surface complexity that are ideal for industrial applications in reverse engineering and metrological measurement.
The hybrid laser blue, color 3D scanner offers superior resolution and accuracy that will satisfy even the most demanding needs.
The minimum distance between points is only 0.05 mm, and the accuracy of laser scanning reaches an amazing 0.04 mm.
What types of parts can be measured using reverse engineering?
Reverse engineering is an amazing technology that allows you to analyze and recreate completely different objects and details based on their physical and functional characteristics.
The first method is mainly used when working with dimensional products with simple geometric shapes. The second one is used for complex parts with curved surfaces.
What source material is needed for reverse engineering?
For successful reverse engineering, we need the original sample or part. The ideal option is an original, complete part that we can measure and analyze.
Why should you order reverse engineering from me? What advantages will I get by choosing you?
A unique experience: I have rich and long-term experience in the field of reverse engineering. Over the years, I have acquired the knowledge and skills that allow me to successfully cope with the most difficult tasks and achieve impressive results.
Full Quality: In my work, I strive for the highest quality. In each project, I pay maximum attention to detail to ensure that the results are accurate and reliable. The result of my work will be the detailed and accurate documentation that you will need.
Convenience: I understand that each client may have unique needs and requirements. Therefore, I suggest ordering reverse engineering in any CAD file format that is convenient for you. You can choose the format that best suits your goals and requirements.
I work with a wide range of engineering tools and software, which allows me to effectively perform reverse engineering tasks and provide you with the results in the desired format.
What projects have you implemented before?
The portfolio of engineering works and industrial design includes a wide range of engineering projects divided by industry, from small, local to large, international. Work related to the creation, improvement, management, or repair of various systems and devices. Customers who need the services of an engineer and industrial design can see what experience they have, as well as see the quality of work performed.
What is the cost of services and what factors can affect the final price?
Depends on the volume and complexity of work, production time, type of projections (2D, 3D), and other nuances. Thus, the development price is calculated individually.
What are the payment terms? Cashless payment.
In conclusion, reverse engineering is a useful tool for studying parts and devices, used to facilitate the process of product development, improve their performance and reduce costs. It can also be used to get a drawing of a part or device, which will allow you to produce a part or device in the future, a powerful tool for creating new products based on old ones.
To ask a question about reverse engineering, write in the comments section, use the contact form, or call us.
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