Electric ATV

As Mechanical Designer and Electrical Lead, I worked with a 25-member cross-functional team to design and build a competition-grade Electric All-Terrain Vehicle. The project challenged us to balance performance, reliability, and manufacturability under strict competition regulations.

On the mechanical side, I designed critical components including sprockets, housings, and body panels in SolidWorks, iterating through multiple design cycles to improve durability and assembly efficiency. I also contributed to chassis design decisions, ensuring components could withstand rugged terrain and competition-level stresses.

Beyond mechanical design, I led the development of the entire electrical harness. Using EasyEDA, I designed circuits, routed wiring, and selected connectors and safety systems compliant with competition rules. This responsibility deepened my exposure to electro-mechanical integration, ensuring electrical reliability while keeping packaging efficient within the vehicle’s design envelope.

The ATV underwent iterative validation, including CAE checks, drop tests, and compliance reviews. Each redesign improved performance and safety, ultimately leading to a vehicle that met competition standards while remaining lightweight and serviceable.

This project sharpened both my technical versatility and leadership skills. It taught me how to operate at the intersection of mechanical and electrical systems, how to navigate compliance requirements, and how to collaborate effectively in a large, multidisciplinary team. More importantly, it reinforced my passion for designing products that aren’t just engineered well on CAD, but tested, validated, and proven in real-world conditions.

Key Skills: SolidWorks, EasyEDA, GD&T, Electrical Harness Design, Electro-Mechanical Integration, CAE Validation, Team Collaboration