How Rotating Head Cutoff Machines Ease Deburring and Chamfering

A rotating head cut off machine does far more than simply cutting metal tubes to length; it is also a first-line solution for specialty tube cutting and chamfering.  Even more importantly, however, it does so without the problems of burring, nicking and chipping that are so common with traditional metal cutting lathes.  With a Rotating Head Machine setup, there is no need to have a separate system available for secondary processes such as deburring or re-chamfering; everything is done perfectly the first time, saving time and money on production of any type of metal tubes and finishes.

How Do Rotating Head Machines Make Deburring and Chamfering Easier?

Tube processing consists of more than simply cutting metal tubing to a particular length.  Most orders also involve some form of beveling, threading, or other finishing to the ends of the tube.  This is difficult to do with traditional lathe setups; each tube must be manually clamped into place, and a skilled craftsperson must guide the tube onto the finishing cutter to finish the ends of the tube, which often results in tiny nick or imperfections.  Burring and cuts are common problems, and waste a great deal of stock.

With a rotating-head tube cutoff system, however, the process is much more efficient.  The tube is held stationary while the head rotates around both ends, immediately creating not only the cuts but also the desired finishes.  Chamfers are produced on all edges in a single operation, so there is no need for secondary processes. 

The Secret To Productivity:  Automation and Streamlining

The simple fact is that streamlining and automation ultimately add up to increased productivity.  Not only does an automated rotating head system save time by cutting and finishing in a single step, but it saves in other ways, as well, such as:

●       Less waste.  There is no doubt that an automated system will cut down tremendously on waste.  Not only does an automated system cut down on nicks, cuts, burrs and other imperfections, but it also streamlines the loading, cutting, and unloading of orders, allowing for less room for error in complicated runs.

●       Less time spent in changeovers.  By not having to load, unload and reload metal tubes, precious time is saved on the production floor.  This allows workers to focus on finishing runs more quickly and moving on to the next job, instantly increasing output each day.

●       Fewer safety issues.  One side effect of a more productive and efficient work floor is that there are fewer safety issues connected with endless loading and unloading of metal stock.  By streamlining production, workers handle metal tubes less frequently, providing less opportunity for injury.

If you are interested in learning more about how an automated tube cutoff system can work for your production floor, give Hautau a call today.  For more than 45 years, Hautau has been a leader in automated rotating-head tube cutoff machine production.  Our professionals can work with you to supply the right system for your needs!