Fall 2024 Structural Additive Manufacturing Project
Design Engineer
Modeled and fabricated a cylindrical, 3D printed, PLA structure to withstand a load-bearing weight of 50lbs. Utilizing Fusion and Finite Element Analysis we modeled and simulated stress to achieve a minimum safety factor of 1.29, while also achieving a 60% reduction in material mass.
This is the full model of the cylindrical structure before Finite Element Analysis (FEA) Simulation and deformation.
This model is the FEA simulated, utilizing Fusion, structure to predict deformation and safety factor.
Engineering Drawings
My primary responsibilities included conceptualizing structural solutions, performing initial design work in CAD, and preliminary simulations, using Autodesk Fusion. I actively lead the development of our innovative cross-bracing and truss-style geometry, a strategy specifically chosen to enhance material efficiency and support a simulated 50lb load.