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• Well-equipped manufacturing unit, with all the modern machines.

 • Modern quality control techniques ensuring zero defects in the products.

 • Low minimum order quantity.

 • Customization of the products available.

 • Highly competitive prices.

 • Worldwide shipping available using top services like DHL, FedEx.

 • Free consultation available with our experts. 

Certainly! Let’s delve into the fascinating world of textile manufacturing, specifically focusing on socks, scarves, and balaclavas produced by the esteemed Apparel Factory Co. Here’s a glimpse into the meticulous process involved in creating these cozy and stylish accessories:

1. Socks Manufacturing Process:

   • Pattern Coding:

     • Apparel Factory Co. receives sock designs from clients. However, sock-knitting machines aren’t inherently intelligent enough to directly interpret these designs.

     • A skilled coding team translates vector designs into bitmap designs that the knitting machines can read.

     • Each pixel in the bitmap corresponds to a thread with a specific color. Different knitting machine needles (96N, 144N, 168N, 200N) determine the width of the flat bitmap design.

     • Unfortunately, due to thread count limitations, socks cannot display gradient or intricate patterns.

   • Yarn Preparation:

     • Based on order details, Apparel Factory Co. confirms yarn composition and colors.

     • Yarns play a crucial role in sock production. There’s a wide variety of yarns used for colorful socks, each with its unique characteristics.

     • For color accuracy, Pantone TCX colors are recommended. Custom-dyed yarn is prepared according to specified Pantone TCX colors.

   • Knitting Socks:

     • The knitting machines bring the coded designs to life, creating the fabric structure of the socks.

   • Linking/Sewing Socks:

     • This step involves linking the sock parts together, ensuring a seamless finish.

   • Boarding:

     • Socks are shaped and stretched to achieve their final form.

   • Pairing & Labelling Socks:

     • Socks are matched into pairs and labeled for easy identification.

2. Scarves Manufacturing Process:

   • Scarves involve similar steps, including pattern coding, yarn preparation, weaving or knitting, and finishing touches.

   • The choice of yarn (wool, cotton, silk, etc.) significantly impacts the scarf’s texture and warmth.

3. Balaclava Manufacturing Process:

   • Balaclavas, designed to cover the head, neck, and face, require precision.

   • Steps include pattern coding, fabric cutting, sewing, and quality checks.

   • The right blend of warmth and breathability is crucial for balaclavas.

4. Quality Control:

   • At every stage, Apparel Factory Co. ensures quality requirements are met.

   • Inspections verify that each item adheres to design specifications.

Remember, behind every cozy sock, stylish scarf, and protective balaclava lies a meticulous process that combines craftsmanship, technology, and creativity. Apparel Factory Co. takes pride in delivering comfort and style to its customers!