Experience Timeline
Experience Timeline
Growth Path: Jan 2018 – Present
Manager – Vehicle Integration and Cab & Body Dept., R&D | Apr 2023 – PresentAssistant Manager – Vehicle Integration and Cab & Body Dept., R&D | Apr 2022 – Mar 2023Senior Design Engineer – Vehicle Integration and Cab & Body Dept., R&D | May 2021 – Mar 2022Design Engineer – Current Product Management, R&D | Jan 2018 – Apr 2021Worked on end-to-end vehicle integration, ensuring seamless interaction between chassis, powertrain, electrical, hydraulic, and control systems.
Define vehicle architecture and packaging of parts in vehicle DMU considering market needs, ergonomics, functionality, manufacturability, and serviceability.
Successfully delivered 100% design of ROPS, fender, and seat systems within the project timeline for all upcoming model in Greater Noida Plant.
Achieved 100% resolution of design and integration issues across multiple components, including: Footboard, footboard extension, fender, ROPS, Hood, foot throttle, hand throttle, pull-to-stop cable, hot guard, steering column, brake pedal, clutch pedal, 4WD lever, PTO lever, range and gear lever, parking brake, PC & DC lever, and remote lever.
Specialized in vehicle dynamics and layout optimization, including CG calculation, weight distribution, SIP positioning, and turning radius.
Expert in tyre and rim selection, powertrain layout, and power distribution across drivetrain and auxiliary systems.
Delivered robust system integration with a focus on mechanical, electrical, and hydraulic coherence for improved reliability and performance.
Calculated control effort and travel distances, aligning with ergonomic standards, industry benchmarks, and market requirements.
Developed and tested prototype samples for fitment, functionality, performance, reliability, and safety validation.
Lead VAVE (Value Analysis & Value Engineering) programs to optimize material costs, weight reduction, and performance enhancements.
Led a team of 5 engineers through the complete product development lifecycle—from concept development to final build.
Manage cross-functional teams across design, testing, sourcing, suppliers, and production to drive projects from concept to mass production.
Drive regulatory compliance, ensuring adherence to ISO, AIS, CNH, ITTAC, and global homologation standards.
Collaborate with global engineering teams and suppliers for technology benchmarking, feasibility studies, and prototype validation.
Maintained Procure/Unique Part List (UPL), Bill of Materials (BOM), and EBOM/MBOM based on product variants.
Created 2D drawings and 3D models; developed new concepts, layouts, control envelopes, installation guides, and SOPs.
Resolved various field quality, plant quality, and assembly line issues of Current Production Tractors.
Successfully closed over 200 NCRs (Non-Conformance Reports).
Identified and resolved part placement and missing component issues in current production vehicle layouts.
Executive– Structure Design Dept., R&D | Mar 2017 – Jan 2018
Key Responsibilities:
Designed vehicle structures, driver/passenger seating, and aggregate mounting layouts.
Developed 3D CAD models and 2D drawings for welded structures.
Conducted cost reduction (CR Ideas) through design optimization.
Ensured compliance with AIS 052 homologation standards.
Managed the integration of vehicle architecture, BIW, interior, exterior and body structure for 9m & 12m electric and CNG buses.
Installed traction motor mountings, AC mountings, battery mountings, pantograph mountings, air compressor mountings, seating mountings and other components onto the welded vehicle structure.
Performed vehicle-level calculations, including GVW, FAW, RAW, and overloading assessments.
Ensure the design meets structural integrity, NVH (Noise, Vibration & Harshness), crashworthiness, and durability standards.
Resolved all production-related issues to ensure smooth manufacturing and assembly processes.
Ensure compatibility and seamless interaction between the chassis, powertrain, body structure, interiors, exteriors, and electrical systems.
Optimize vehicle packaging, weight distribution, and ergonomics while maintaining compliance with regulatory requirements.
Growth Path: Aug 2012 – Feb 2017
Senior Design Engineer – Chassis Dept., R&D | Aug 2015 – Feb 2017Design Engineer – Chassis Dept., R&D | Aug 2012 – Aug 2015Key Responsibilities:
Designed chassis components including brake systems, wheels & Assemblies (Alloy & Spoke), frames, swing arms, and forks.
Conducted tear-down analysis and benchmarking for cost optimization and knowhow of latest technology.
Worked on ABS & CBS braking system design, testing, and validation, ensuring compliance with IS-14664 safety norms.
Layout and packaging of parts in vehicle DMU considering all aspects of functionality and manufacturability/ serviceability.
Developed 3D CAD models and 2D drawings using CATIA, Creo & NX.
Coordinated cost optimization (LEAP Project) with McKinsey & Company.
Generation of all internal and external CAD drawings. Reviews and approves all prints. Assists in the finalization of all drawings for production release.
Drawing creation, release and ECN making with BOM creation in PLM.
Provided hands-on training in CATIA to team members, improving overall team proficiency in 3D modeling and design.
Diploma Engineer Trainee (Forging & Machining), Design | Jan 2012 – Aug 2012
Key Responsibilities:
Designed & developed forged & machined components for both new and existing products supplied to automotive and agricultural OEMs.
Optimized tool & die design (Edger, Blocker, Finisher, Trim Die, Coining Die, Punching), improving forging accuracy and reducing scrap rates.
Manage control and issuance of drawings, DCRs, and ECNs.
Prepare PPAP documentation including Control Plans, PPFC, PSW, checklists, etc.
Perform weight calculations and maintain Technical Feasibility Reports.
Prepare quotations and conduct feasibility studies for new parts.
Draftsman Trainee (Sugar Mill Equipment), Design | Jul 2011 – Oct 2011
Key Responsibilities:
Created 2D technical drawings for sugar mill equipment using AutoCAD.
Vocational training: - Uttam Industrial Engineering. Ltd., Ghaziabad | 01 Jun 2010 to 30 Jun 2010