Amit C Nemade - Experience

PLM Manufacturing Tools Specialist - Lucid Motors, AZ

Integrating PLM (3DX Delmia) with MES (Rockwell), and ERP (SAP) to streamline digital manufacturing

Graduate Research Student - Clemson University, SC

Thesis: In Situ Driver Behavior Assessment and Training to Improve Traffic Safety

Built virtual vehicle in MATLAB with integrated vehicle dynamics, powertrain, LiDAR, and Logitech steering hardware-in-loop.
Designed and simulated an electric motor, 81kWh battery pack and thermal management system using Simscape Battery and Simulink. Predicted battery temperature and performance (SOH, SOC) using Coulomb Counting.
Analyzed vehicle data with ML Classification Learner, differentiating linear velocity, steer angle rate, and lane departure.
Developed Machine Learning algorithm identifying high-risk driving, triggering safety training videos for driver education.
Synchronized Matlab EV model with Logitech steering and pedals for hands-on control and driver feedback, simulating real-world driving interactions.
Simulated realistic traffic conditions in RoadRunner, evaluating driver response using ML algorithm for improved traffic safety.

Mechanical Engineering Intern - Atlas Copco Power Technique, RockHill

Proposed generator frame-fuel tank preassembly, reducing cycle time by 16%; redesigned frame and released GD&T drawings.
Collaborated with cross functional teams to managed generator BOMs and documentation in Windchill PLM; optimized part numbers by 15% through statistical analysis.
Improved pump system reliability by utilizing DFMEA, troubleshooting potential failures and mitigate failure effects.
Contributed to design calculations, sourcing & testing of New Product Introduction-Solar Light Tower, meeting with master specs

Mechanical Engineer- Concept Process Equipments, Pune

Designed process equipment and piping designs using AutoCAD & SolidWorks and released P&ID and fabrication drawings.
Developed bill of materials (BOMs) aligned with ISO standards, enabling smooth manufacturing and supply chain.
Analyzed pressure vessel, evaporator, and dryer using finite element simulation in PV Elite and ANSYS, ensuring compliance with ASME Section VIII standards.
Worked collaboratively to design Short Path Distillation Unit (SPDU) adhering customer specs, and release 2D GD&T drawings.
Optimized manufacturing through tooling, jigs, & fixtures designs; manufactured from suppliers with at least negotiated quotations.
Led DFMEA efforts on new designs, improving field reliability through early mitigation, reducing maintenance costs by 11%.
Negotiated quotations from vendors through communication skills and relationship building, reducing material costs by 15%.

Engineering Intern - MAHLE Anand Thermal Systems, Pune

Worked in a team to develop Vertical Fixture for HVAC Radiator Assy, improving ergonomics and reducing cycle time by 8%
Designed and outsourced a common leak testing fixture for three condenser configs, enhancing quality control standards
Created GD&T ASME Y14.5 manufacturing drawings for Tata Q5 using CATIA V5, and managed BOMs for the assembly
Revolutionized plant operations through SAP driven Excel dashboard, enhancing SQDC performance and decision-making
Engineered a multi-spindle torquing jig for torquing plurality of bolts at Visco-clutch station, reducing cycle time by 19%

Mechanical Engineering Intern - Rio-Tech Solutions

Designed an electro-mechanical weighing system in CATIA V5, integrating Pneumatics, Siemens PLC & HMI for product sorting
Redesigned Leg Stretching Machine, validating dynamic and structural design in ANSYS improving fatigue strength by 7%
Utilized 3D CAD solid modeling and surfacing for automotive interior, pillars, and front bumper & released GD&T drawings