Mango Pulp Processing Plant
We are equipped with complete mango processing machinery on turnkey basis for the production of mango pulp, juice & concentrated puree, as well as single machines to meet specific requirements
Plant's production capacity is 6 tonnes pulp per hour aseptic filling when 12 tonnes raw fruit is handled per hour. In a day, 120 tones pulp and 240 tones fresh fruit can be processed. In a mango season, up to 6000 tonnes pulp can be processed.
Our setup is where fresh mangoes will be processed to manufacture mango pulp, mango concentrate/Jam and mango Juice. Plant comprises following sections:
RECEPTION SECTION:
Fresh mangoes would be received at reception section and passed on to the fruit washing and grading section.
Mangoes from reception will be washed in washing section to remove outer dirt and foreign matter from the fruit skin.
Washed mango would be feed to the inspection cum sorting conveyor where unwanted, damaged mangoes would be separated out manually.
Major Equipments:
Infeed Conveyor, Mango Washer, Sorting Table
PROCESSING AND JUICE EXTRACTION SECTION:
Washed & graded Mangoes would be passed on to the fruit juice extraction and processing unit.
From fresh Mangoes the juice will be extracted out in juice extraction system.
The outer skin, seed and fiber of fruits would be separated out from extraction machine and then disposed manually.
Extracted juice is passed to the heat treatment to avoid the quality degradation.
Again it is fine pulped in Pulper cum finisher to get finished pulp.
This pulp will go for further processing to Pulp Pasteuriser
Pasteurized pulp is transferred to a Pulp storage tank.
Major Equipments:
Mango Destoner, Receiving Tank, Transfer Pump, Pulper cum Finisher, Receiving Tank, Transfer Pump, Pulp Preheater (Shell & Tube Heat Exchanger), Pulp Storage cum Balance Tank
PACKING SECTION:
Aseptic Drum Packing For Mango Pulp -
We are equipped with complete mango processing machinery on turnkey basis for the production of mango pulp, juice & concentrated puree, as well as single machines to meet specific requirements.
Mango processing equipments are used for Washing, Sorting, Destoning, Pasteurization, Filling & Packaging.
Can be used to make as Mango Pulp, Mango Slice, Mango Concentrate, Mango Juice and puree, Mango chutney
Capacity of the Plant :- 0.5/1/2/5/10/15 M Ton per hour.
Complete sets of Mango Pulp & Juice Production Line:-
1. Washing Machine
2. Sorting Conveyor
3. Elevator
4. Pulping Machine / turbo refiners
5. Tubular Preheater Pasteurizer
6. Filling & Packaging - Aseptic Drum Filling Machine,
The machinery is supplied and installed by Alpha level with latest sterilizer and filler technology imported from Sweden. The latest technology used in food technology by world leader is installed in the plant. Main fruits that can be processed with this technology is Papaya, Guava and Tomato apart from Mango. Availability of these fruits in the plant's vicinity is more.