Donor Teardown

I quickly began disassembling the car and figuring out what I had gotten myself into.

• Discovered leaking fuel injector o-rings

• TONS of stripped engine bolts

• I dropped the whole front cradle as an assembly because I had a lift. This was super easy! Definitely recommended if you have access to a hoist.

• Everything was covered in oil, fuel, and grime. A messy job for sure.

Before I received my kit, I worked on stripping all the parts of the donor. Selling what I didn't need for the 818. Keeping and labeling/organizing what I did need.

• The build manual lists all of the required parts for the kit. Read this! Also think through anything that you might want to keep for some other reason as an add-on (cupholders, door panels, etc).

• Label all hardware in ziploc baggies. This was critical to reassembling when building the kit. Lots of miscellaneous factory bolts are used so if you even sort of think it might be important, then bag and label it.

• This part isn't too hard. Just keep working at it slowly. It is fun even to strip it all down.

• Subaru FB groups are great places to offload parts on. The parts go for pretty good money.

In May 2018, I took the road trip over to Factory Five. I started the journey in Michigan which is where I had been doing all the donor work on weekends at my brother's house. I was a co-op student with General Motors so I spent a 4 month spring rotation doing all the donor teardown items. My 818 build however, would be happening in Georgia. So this total road trip was 1800 miles Michigan-Massachusetts-Georgia and required some planning even before that to get my dad's truck and trailer from Georgia to Michigan. I paid for a 1 way ticket for a friend to accompany me as a co-driver for the trip. I fit the entire donor parts pile in the bed of the truck- barely! The truck was certainly at max payload between the trailer and the load in the bed so I used a weight distributing hitch, even with a relatively light trailer load, so that the truck wouldn't be so rear loaded.

A few days later, I had the kit and all the donor parts in Georgia ready to start to putting together!